大和合成 List of Products and Services

Our company uses environmentally friendly resins and is also working on sustainable plastic molding. We can create your ideal novelty by consulting on your desired colors, materials, and logos. In the case of ordering shoehorns, only the mold for the logo will be produced, which leads to significant cost reductions. 【Features】 ■ Sustainable resin ■ Novelty creation ■ Custom-made to your specifications *For more details, please download the PDF or feel free to contact us.

• Other services
• Plastic utensils and containers

Yamato Gosei Co., Ltd. handles everything from resin selection, mold design, manufacturing, prototyping, to mass production processing, and offers the development of customized materials and proposals for product shapes. Additionally, we provide precision processing using rare thermosetting resins, as well as gas venting technology within molds and composite molding technology with metals. Furthermore, we are engaged in the development of high-strength, high-heat-resistant resin molded products that are closer to metals by incorporating long fibers into thermosetting resins. [Uniqueness and Technical Standards] - Comprehensive engineering services for product development - Thermosetting molding technology - Weight reduction of automotive components through metal composite - Quality control within the molding process - Promotion of automation and labor-saving measures *For more details, please download the PDF or feel free to contact us.

• Resin mold

We are a plastic molding processing manufacturer. Utilizing approximately 85 years of molding experience, we provide total support from planning to design, prototyping, and mass production. We can handle various tasks, such as creating 3D data from sketches, producing with both metal and resin 3D printers, and quickly manufacturing prototype molds at low cost. In addition to our extensive facilities, we can also collaborate with partner factories. 【Features】 ■ Careful hearing ■ 85 years of know-how and track record ■ Proposals for shapes suitable for QCD considering mass production ■ Consideration for confidentiality *For more details, please refer to the materials. Feel free to contact us.

• Processing Contract

Our company has a 3D printer that uses a laser melting method known as the PBF (Powder Bed Fusion) process. The advantages of metal 3D printing include the ability to create complex shapes, improved customization, and optimization of weight and strength. At Yamato Gosei, we are committed to developing technologies that maximize these benefits. We are also offering materials that explain the "advantages and disadvantages of metal 3D printers." Please check the PDF download below. *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines

Accelerate your business with revolutionary metal 3D printers. They can precisely reproduce complex designs and quickly manufacture robust products. Improve the speed from research to product development and strengthen your competitiveness. Streamline the production of custom products and prototypes, creating new revenue opportunities. Achieve cost reductions with sustainable manufacturing processes. Future-oriented technology realizes visions and drives innovation. Respond to the needs of the times and establish leadership in an evolving business environment.

• Other processing machines

Our company will be exhibiting at the "High-Performance Plastics and Rubber Exhibition 2023" held at the Osaka Industry Creation Center. This exhibition will feature many small and medium-sized manufacturers with unique know-how, utilizing a wide variety of materials and equipment. At our booth, we will introduce "environmentally friendly plastic materials" such as "PP resin with bamboo powder" and "biodegradable pulp-based resin." We sincerely look forward to your visit. 【Exhibition Overview】 ■ Date and Time - February 9, 2023 (Thursday) 13:30–17:00 - February 10, 2023 (Friday) 10:00–16:00 ■ Venue: Osaka Industry Creation Center 3F・4F ■ Booth: No. 32 ■ Admission: Free (※ Pre-registration required) *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials

Biomass plastic is a type of plastic obtained by chemically or biologically synthesizing renewable biomass resources. Even when incinerated, it has the characteristic of not increasing the concentration of CO2 in the atmosphere due to the carbon neutrality of biomass. This is expected to contribute to reducing dependence on fossil resources and solving the 3R issues of plastic. 【Features】 - By incorporating bamboo powder, wood powder, coffee grounds, etc., into PP resin, it can be disposed of as general waste. - Consideration for the environment, such as preventing global warming, is achieved by reducing the amount of resin, which in turn reduces CO2 emissions. We also accept consultations for molded parts tailored to our customers' needs and applications, so please download the materials for more details or contact us directly.

• wood

With pride as a small and medium-sized enterprise supporting global manufacturing, we continue to expand the possibilities of plastics and contribute to the development of society. In this context, we have developed "environmentally friendly plastic materials" to address recent environmental issues. [Contents of the document] ■ Introduction of PP resin with bamboo powder ■ Introduction of PP resin with wood powder ■ Introduction of resin with biodegradable pulp ■ Introduction of resin containing eggshells ■ Strength data and possible resin contents ■ Replacement applications, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials

Offset printing is a printing method in which ink on a plate is first transferred to a rubber transfer roller called a blanket (OFF), and then printed onto the material through that blanket (Set), meaning that the plate and the resin do not come into direct contact. At our company, after extruding and molding tubes like the one in the photo, we can perform 5-color offset printing. Clear coating and matte coating are also possible. In addition to offset printing, we also conduct silk printing, pad printing, and transfer printing in-house.

• others

One of the gate methods in resin injection molding 【Features】 - The gate is automatically cut off during mold opening, eliminating the need for gate processing. - Depending on the gate diameter, gate marks are less noticeable. - The mold structure is a two-plate design, which helps keep mold processing costs relatively low. - The gate position can be installed on either the fixed side or the moving side.

• others

We are using PP because hinge characteristics are required. Due to poor release properties, we apply a release treatment to the mold (approximately 20 cm in total length). Due to the complex shape, variations in filling are likely to occur, and for such complex products, we reflect the results of flow analysis in mold production. *We determine the gate position using flow analysis. Production is carried out at our Miyazaki factory.

• others

It is a 100-ton thermosetting injection molding machine made by Sumitomo Heavy Industries. Our company uses it for evaluating thermosetting molds. Once the mold is approved, mass production will be carried out by our affiliated company.

• Injection Molding Machine

Transfer molding is a method that differs from direct pressure molding, where materials are directly introduced during the opening and closing of the mold. Instead, in transfer molding, softened materials are introduced through an inlet called a pot while the mold is closed, and are filled and cured using a pushing device (plunger). This method is used when the shape of the product or the type of insert makes it difficult to mold using compression molding, or when precision and strict dimensional accuracy are required. The curing time can also be shortened compared to compression molding.

• others

It is equipped with a flash control function, allowing for low-pressure filling and preventing burrs. In this way, our company maintains better quality. Furthermore, we are making capital investments to enable us to create manufacturing that impresses our customers.

• others

- Suitable for molded products that are thick and wide (plate-shaped items). - Superior filling performance compared to side gates, but more difficult to handle gate processing as a result.

• others

Our company manufactures plastic molding molds in-house. Data designed by engineers in Japan is processed at our factory in Vietnam. By utilizing the Vietnam factory, we keep the mold production costs low and provide them to our customers. We produce thermoplastic and thermosetting molds.

• Other Auto Parts

In the case of thermosetting resin parts, burrs are inevitably generated after molding, so burr removal is necessary. It is also possible to remove only the burrs by projecting special beads onto the resin parts with attached burrs using a fully automatic burr processing machine called a deflasher (blast). There are different types of deflashers, such as apron type, drum type, and conveyor type, and the method of burr processing varies depending on the product.

• others

Q: How can using wood powder plastic contribute to the SDGs? A: Regular resin products are treated as industrial waste. The biomass plastic (the material in question) in products that contain more than 10% is allowed to display a logo mark by the Japan Organic Resources Association (JORA). Additionally, products with a content rate of over 50% can be disposed of as regular waste. In our prototypes, we have successfully increased the content rate to 70% for molding. Q: What is the source of the wood powder used? A: We use powdered thinned wood.

• others

Q. How do you achieve products made in Vietnam with Japanese quality? A. We have a training system for Vietnamese staff at our headquarters in Osaka, which helps improve the technical skills of our factory in Ho Chi Minh City by honing injection molding skills in Japan. The video introduces Kwan, a Vietnamese trainee learning about injection molding technology in Japan.

• others

It is a cover for a signal converter and is a component that fits with the counterpart part. It adopts a side gate method, but generally, the side gate method requires gate processing. In this product, gate processing is unnecessary due to a mechanism that cuts the gate while the product is inside the mold. 〇Material: PC (Polycarbonate)

• Other electronic parts

It is classified as a super engineering plastic, has heat resistance, and contains 30% glass fiber, making it excellent in impact resistance as well.

• others

We insert friction materials and apply a latex coating to stabilize the initial friction coefficient after molding. To prevent resin coverage in the insert area, we have implemented special measures in the mold.

• Other Auto Parts

Due to the critical safety components of the automobile and the fitting with counterpart parts, this product has strict dimensional tolerances (range 0.06mm). It is produced at our Miyazaki factory.

• Other Auto Parts

POM (polyacetal) is often used for sliding parts such as gears due to its excellent sliding properties and wear resistance. In this product, to improve roundness, even though it is a small part, it has a three-point pin gate structure.

• others

POM (polyacetal) has excellent mechanical strength, wear resistance, sliding properties, solvent resistance, and electrical properties (insulation).

• Other electronic parts

It is a protective component of the breaker called a terminal cover. We have achieved complete automation that automatically cuts the side gate's gate.

• Other electronic parts

The dimensional tolerances are strict, but adjustments are made by polishing the outer surface after molding. Since it collides with the counterpart and has a significant impact on quality, we measure the contact surfaces every time. We are producing this at our Miyazaki factory.

• Other Auto Parts

We are inserting friction materials (friction washers). After molding, there are also product numbers that undergo latex coating or matching to stabilize the initial friction coefficient.

• Other Auto Parts

By incorporating bamboo powder into plastic materials (mainly polypropylene), it is expected to reduce CO2 emissions, lower resin costs, add the antibacterial effects of bamboo to the resin, and improve mechanical strength.

• plastic

Yamato Gosei Co., Ltd. is conducting bulk production of 5-layer tubes at its factory in Ho Chi Minh, Vietnam. By using multi-layer tubes, it is possible to protect the contents with barrier agents (preventing oxidation and loss of fragrance, etc.) and to offer a wide variety of colors. It is also possible to freely change materials from 1 layer to 5 layers. 【Specifications】 ○ Material: Resin ○ Lot: 1 to no upper limit ○ Accuracy: --- For more details, please contact us or download the catalog.

• others

Medical device parts made of PC (polycarbonate) and PP (polypropylene) are components for drip infusion needles, components for dialysis needles, and catheter introducer components, all molded in a clean environment. [Features] ○ Processing method: Injection molding For more details, please contact us or download the catalog.

• others

This is the frame part of a winding coil. It uses PBT (polybutylene terephthalate) resin with GF (glass fiber). Yamato Gosei Co., Ltd. performs pin insertion on this resin part. 【Features】 ○ Processing method: Injection molding For more details, please contact us or download the catalog.

• Other electronic parts

We produce resin parts for control equipment. We can accommodate parts of various sizes. We can also handle secondary processes such as welding, insert metal fittings, insert metal fittings, silk printing, and assembly. 【Specifications】 ○ Material: Engineering plastic ○ Lot: 1 to no upper limit ○ Precision: 1/100 to 1/1000 mm For more details, please contact us or download the catalog.

• Other electronic parts

We are jointly developing and using materials with improved friction coefficients and materials tailored for clutch components in collaboration with material manufacturers. We can ensure high roundness. There are also friction sliding materials that are insert molded. Due to the need for high strength, nylon (with 50% glass) is also used. 【Specifications】 ○ Material: Resin ○ Lot: 1 to no upper limit ○ Precision: 0.1mm to 1/100mm For more details, please contact us or download the catalog.

• Other Auto Parts

It is used for pipes that supply air to the engine and for auxiliary equipment. The core extraction structure follows the angle of the R80 and is performed using a mold mechanism. There are three insert fittings. After molding, an annealing process is carried out to improve dimensional stability. In addition, we can also produce motorcycle meter parts, muffler parts, cover parts, emblems, etc., so please feel free to consult with us. 【Specifications】 ○ Material: Resin ○ Lot: --- ○ Precision: Below 1/1000mm For more details, please contact us or download the catalog.

• Other Auto Parts

These are electrical and electronic components such as proximity switches (sensors) and trimmer capacitors that support the computer society. They are also compatible with metal inserts and thin-walled molding. 【Specifications】 ○ Material: Resin ○ Lot: --- ○ Precision: --- For more details, please contact us or download the catalog.

• Other electronic parts

We produce various sizes of breaker components in Japan and Vietnam. We manufacture various parts such as the exterior of the breaker, internal electrical insulation components, and sliding parts like switches. Production is done through injection molding and compression molding. 【Specifications】 ○ Material: Super engineering plastic ○ Lot: 1 to no upper limit ○ Precision: 0.1mm to 1/100mm For more details, please contact us or download the catalog.

• Other electronic parts

This is a control component for automatic vehicles made using super engineering plastics. The contact terminals and colors are inserted into the mold before forming. The thickness of the area where the sensor is placed is very thin at 0.4mm. Terminal alignment tests, continuity tests, helium leak tests, and dielectric strength tests are conducted. 【Specifications】 ○ Material: Super engineering plastics ○ Lot: --- ○ Accuracy: --- For more details, please contact us or download the catalog.

• Other Auto Parts

This is a part used for the cap of a car's reservoir tank and is classified as an important safety component. We also perform assembly and pad printing. After assembly to the tank, an air leak test is conducted. 【Specifications】 ○ Material: Engineering plastic ○ Lot: --- ○ Precision: --- For more details, please contact us or download the catalog.

• others

Blow molding is the most representative method for forming hollow molded products. Plastic raw materials are melted in a blow molding machine, clamped in a mold, and air is blown inside to create hollow products (blow-molded products). Daiwa Gosei Co., Ltd. manufactures eye drop containers in the clean room of its factory in Vietnam. For more details, please contact us or download the catalog.

• others

This is a power steering reservoir tank made from engineering plastic. A major feature is that two molded parts are fused together using vibration welding to form a single unit. To ensure functionality, air leak tests and pressure tests are also conducted. The extraction by robots and the insertion of the collar (outsert) are performed automatically. 【Specifications】 ○ Material: Engineering plastic ○ Lot: --- ○ Precision: --- For more details, please contact us or download the catalog.

• tank

This is a sleeve for vibration motors for mobile phones. It can accommodate small precision parts with a size of 1.1 mm. It is compatible with a molding system that uses suction for extraction and sensors for verification. 【Specifications】 ○ Material: Engineering plastic ○ Lot: --- ○ Accuracy: --- For more details, please contact us or download the catalog.

• Other electronic parts

This is a angular velocity sensor (gyro sensor) molded using engineering plastic with a vertical injection molding machine. It incorporates 10 contact terminals and 2 colors as inserts within the mold. A vertical injection molding machine, which is advantageous for inserts, is used. Terminal alignment tests and continuity tests are conducted. We also have extensive experience in insert molding, so please feel free to consult us when looking for insert molding services. 【Specifications】 ○ Material: Engineering plastic ○ Lot: --- ○ Accuracy: --- For more details, please contact us or download the catalog.

• Sensors

A multi-layer tube container that includes a barrier layer capable of preventing oxidation, fragrance loss, and ingredient permeation. It is made using a special extrusion molding process with a five-layer structure consisting of polyethylene, adhesive layer, barrier layer, adhesive layer, and polyethylene. It has a proven track record as a container for cosmetics and facial cleansing foam. A complete production line from manufacturing the tube container to exterior printing is available in Vietnam. 【Specifications】 ○ Material: General-purpose plastic ○ Lot: 1 to unlimited ○ Precision: Other For more details, please contact us or download the catalog.

• Other consumables

Due to the complex shape, the upper and lower parts of the product are molded separately and bonded using vibration welding. Metal brackets can also be assembled in-house. Contamination management and pressure resistance management are also conducted. Currently, we only supply automotive applications, but we have various molding achievements with different resins, so please contact us if you are looking for a reservoir tank. 【Specifications】 ○ Material: General-purpose plastic ○ Lot: 1,000 to 100,000 pieces ○ Accuracy: Approximately ±0.5mm For more details, please contact us or download the catalog.

• tank