日清紡メカトロニクス List of Products and Services

The "lens components" we handle can be molded clearly thanks to advanced molding technology. They are primarily used in automotive headlights, but can also be used in public and street lighting lenses. Additionally, they offer a high degree of design flexibility, allowing for complex shapes like barnacles. Please feel free to contact us when you need assistance. 【Features】 ■ High design flexibility ■ Compatible with light guide rods ■ Capable of thick-walled molding (thickness is negotiable) ■ Able to accommodate complex shapes like barnacles *For more details, please download the PDF or feel free to contact us.

• Other Auto Parts
• Processing Contract

Our company develops products tailored to customer needs based on our extensive development experience with critical safety components, including hydraulic and pneumatic control parts for brakes and engines, as well as regulatory components, and we support mass production. We have established a consistent production management system that follows a process guarantee, from development to processing, assembly, and shipping. A cross-departmental project team composed of both young and veteran members utilizes our accumulated knowledge to enhance manufacturing processes and achieve high quality. Additionally, we employ uniquely designed equipment that reflects predictions of defects to detect defective products and ensure that they do not flow into the next process, adhering to the principle of "process guarantee," allowing us to produce flexibly and efficiently. 【Key Development and Evaluation Equipment】 ■ Vibration testing machine (with constant temperature chamber) ■ Thermal shock testing machine ■ Combined testing machine (corrosion testing machine) ■ High and low temperature constant humidity testing machine ■ Ultra-temp oven ■ Measuring instruments (3D shape measuring instruments, microscopes, calipers, etc.) *For more details, please download the PDF or feel free to contact us.

• Product Development
• brake
• Engine parts

Our company will realize stable supply of production equipment and reliable quality as a partner you can trust for long-term relationships. We provide solutions that can accommodate various fields, including automotive battery production equipment, and flexibly respond to our customers' needs. [Reasons to Choose Us] 1. High Manufacturing Capability We support our customers' manufacturing by leveraging our assembly technology, which has received high praise from various industries such as automotive and aerospace, along with our many years of experience. 2. Utilization of Large Factory Space By utilizing our 85-meter-long factory and arranging equipment in a real layout before shipment, we enable verification of quality, cycle time, and process capability, thereby shortening the startup period. 3. Cost Reduction Activities We offer economies of scale by accommodating multiple units. Additionally, we can propose design and development for methods, processes, and tools. 4. Production Management By taking responsibility for everything from parts procurement to shipment, we optimize our customers' resources. *For more details, please download the PDF or feel free to contact us.

• Assembly Machine

Our company provides metal processing parts and resin molding, including single-item processing and mass production, as well as optimal process design. We also offer the construction of automated production lines for metal processing according to your needs. We have a proven track record of implementing a uniquely developed image inspection system for EBS valve block production, and we can accommodate assembled products. We have a flexible production system that allows us to deliver finished products. We recommend our services to manufacturers looking for outsourcing partners for metal processed products, companies considering automation and efficiency improvements for their manufacturing lines, and manufacturers aiming for cost reduction and quality enhancement. 【Features】 ■ Construction of automated transport lines for metal processing parts / image inspection systems ■ Optimization of deburring processes ■ High-quality assurance through integrated production management ■ Production possible with cost reduction and short delivery times *For more details, please refer to the related links or feel free to contact us.

• Internal Control and Operational Management

We would like to introduce our metal alternative parts, "Mount Ring/Bracket." These are adapter components for mounting optical devices (such as LEDs) and are designed to meet the need for lightweight solutions using resin while ensuring a certain level of strength in metal parts. 【Features】 ■ Design flexibility ■ Lightweight ■ Cost reduction and shorter processing time ■ Rust resistance ■ Aesthetic use (coloring) ■ Insulation *For more details, please feel free to contact us.

• bracket

We would like to introduce the engine part 'EGR Valve' that we handle. This product is installed in the exhaust pipe of the automotive engine and circulates an appropriate amount of exhaust gas. It is recommended for manufacturers of internal combustion engine units (automobiles, trucks, industrial equipment). Additionally, our company has cultivated a quality-first corporate culture through the development and manufacturing of critical safety components for automobiles, and we have a flexible development system. 【Features】 - A quality-first corporate culture cultivated through the development and manufacturing of critical safety components for automobiles - Possession of environmental testing facilities capable of accommodating various tests - A flexible development system *For more details, please feel free to contact us.

• Engine parts
• valve

Fans made of resin using recycled materials are produced from raw materials that have been re-pelletized from resin products collected from the market. They provide a new alternative to conventional fans made from metal or virgin materials. With over 10 years of mass production delivery experience, we thoroughly manage the quality variations often seen in recycled materials through property guarantees for each raw material lot. These fans also contribute to CO₂ reduction, as replacing 1 kg of virgin material glass-filled AS resin with 1 kg of recycled material glass-filled AS resin can achieve approximately 50% CO₂ reduction. Fans made from recycled materials support your company's CO₂ reduction goals. **Features** - Over 10 years of mass production delivery experience: A large number of reliable and stable quality fans have been supplied for air conditioning and equipment. - Property proposals tailored to usage: We can suggest mixing ratios with virgin materials and designs to enhance fan strength. - Contribution to CO₂ reduction: Using recycled glass-filled AS resin can achieve up to approximately 50% CO₂ reduction. (Based on our research) - In-house reliability testing: We verify quality and durability through our tests, ensuring safe usage. *For more details, please check the company brochure by downloading the PDF.*

• Other machine elements

Our exhaust shutter valve is installed in the exhaust pipe of automotive engines and is a device that reduces the emission of nitrogen compounds (NOx) by controlling the optimal circulation of exhaust gases. As environmental regulations become stricter, our exhaust shutter valve contributes to improving environmental performance and engine efficiency in the automotive, truck, and tractor industries. 【Our Strengths】 ■ Quality-first corporate culture: High-quality manufacturing cultivated through the development and production of critical safety components for automobiles. ■ Comprehensive testing environment: Equipped with environmental testing facilities capable of handling various tests. ■ Flexible development system: Agile development that responds quickly to customer needs. ■ Proven track record with major automakers: Providing reliable products. ■ Consistent support from product development to mass production. *For more details, please download the PDF or feel free to contact us.

• Engine parts

Our company adopts insert molding technology utilizing special sheets to provide high-quality exterior parts for the automotive and housing industries. By using actual wood, we achieve a luxurious design and texture while establishing an efficient production process that balances cost reduction and quality improvement. 【Features of the Technology】 - By using sheet insert molding, we reduce manufacturing man-hours by approximately 50% and improve production efficiency. (Based on our research) - By using the special sheet "laminated wood," we achieve a realistic texture that differs from typical wood grain films. - Using polycarbonate ABS as the raw material, we balance durability and workability. 【Track Record and Expansion in the Industry】 - We have been adopted by major automotive manufacturers: utilized for luxurious panels and decorative parts as automotive interior components. - Expansion into the housing industry is also possible: applying actual wood for interior and building material uses. *For more details, please download the PDF or feel free to contact us.

• Contract manufacturing

Our company provides high-precision metal processing utilizing machining centers and NC lathes. We particularly excel in processing automotive parts related to engines and brakes, catering to diverse needs. We meet high-quality standards and employ processing techniques that minimize burrs and scratches, enabling us to respond to the stringent demands of the automotive industry. If you are looking for metal processing that emphasizes quality and precision, please leave it to us! 【Features and Benefits】 ■ Guaranteed visual inspection of all products – Thorough management down to 100μm level burrs ■ IATF16949 certification obtained – Compliance with automotive industry quality standards ■ Flexibility in production methods – Capable of both line production and batch production ■ Processing achievements – A6061 (aluminum) and SCM415 (steel) ■ High-precision processing – Achieving precise finishes for automotive parts ■ Burr and scratch countermeasures – Unique processing methods to maintain quality *For more details, please download the PDF or feel free to contact us.

• Processing Contract

Traditionally, achieving high output in press processing and space-saving design has been considered difficult. Our hydraulic servo-equipped press machine overcomes this challenge with a unique high-efficiency system. It realizes high output and precise pressing with a parallelism of less than 0.1mm (front-back and left-right) while enabling compact design for installation in limited spaces. Technology that balances high output and space-saving ■ High-precision control: Real-time control of pressure and position to ensure processing quality ■ High output x compact design: Achieves pressure comparable to traditional large presses with a small press, reducing space by 50% compared to conventional models (according to our research) ■ Reduced power capacity: Hydraulic servo technology that operates only when needed minimizes peak power load and significantly reduces equipment power capacity, achieving a 70% reduction compared to conventional models (according to our research) ■ Quiet and low vibration: Reduces noise and vibration, creating a comfortable and safe environment for operators This new concept press machine simultaneously achieves both high output and space-saving press processing, opening up new possibilities for productivity. 【Production Examples】 Press machines for mass production of fuel cells, etc. *For more details, please download the PDF or feel free to contact us.

• Other processing machines

The "integrated wiring function molded products" we offer are resin molded products that combine resin with film substrates and decorative films. They can be utilized in various applications, such as illuminated metallic emblems for automobiles and motorcycles, instrument panels, and various control switches. Based on our expertise in resin molding technology, electronics technology, and automotive parts manufacturing know-how, the technology to integrate resin with film substrates and decorative films is unique to Nisshinbo. By achieving "thinness and lightweight," "reduction in the number of parts and assembly costs," "compatibility of design and functionality," and "reduction of environmental impact," we contribute to SDGs by making various products eco-friendly. 【Features】 ■ By integrating resin with circuit board films and decorative films, we can add wiring functions to resin decorative parts. ■ Thin and lightweight: 75% reduction in the number of parts for steering components, 22% reduction in component weight (according to our research). ■ Supports various design patterns, such as metallic and wood grain finishes. * We accept prototypes for various components. * For more details, please download the PDF or feel free to contact us.

• others

We provide high-quality equipment by integrating our extensive experience and new technologies cultivated in the automotive, aerospace, and energy sectors. We cater to a wide range of fields, including assembly lines for automotive batteries and production equipment for solar cell modules. Our company values building long-term partnerships with our customers, not just providing equipment. We consolidate our machine, control, and manufacturing technologies developed through years of diverse experience to establish a consistent support system from manufacturing to after-sales service, achieving total cost reduction. With reliable quality and trust, we assist in our customers' growth. *Please feel free to contact us.*

• Other processing machines

We would like to introduce the "Wire Harness Automated Soldering Solution" provided by our group company, Nagano Japan Radio Co., Ltd. We focus on the processing of flexible wire harnesses and the automation of soldering operations! In addition to the company's strength in wire harness processing technology, our unique robot vision technology enables high-precision positioning of difficult-to-handle wire harnesses at the targeted locations. We achieve stable quality with solder parameters suitable for the workpiece. 【Features】 ■ Technology that accurately moves the robot to the targeted position using image recognition technology ■ Technology that uses a unique robot hand to grasp flexible materials without causing damage and position them ■ Automation from wire harness processing to soldering operations ■ Full automation of the production line, including the upstream and downstream processes and transportation (customizable) ■ Long-standing track record of implementation in major machinery and parts manufacturers *For more details, please download the PDF or feel free to contact us. Inquiries will be handled directly by Nagano Japan Radio Co., Ltd.

• Soldering Equipment

Our company owns advanced injection molding machines ranging from small to large sizes, and we carry out mass production of resin molded products, including various fans. Additionally, through various automation equipment designed and manufactured in-house, we achieve high productivity and stable manufacturing with high quality. Please feel free to contact us when you need our services. 【Equipment Owned】 ■ Injection Molding Machines ■ Automation Equipment ■ Production Management System *For more details, please download the PDF or feel free to contact us.

• Other contract services

We would like to introduce our "Product Evaluation" services. We possess the necessary equipment for various reliability evaluations, including rotational fracture testing, environmental testing, and tensile/compression testing. We can conduct the required reliability evaluation tests on behalf of our customers before mass production begins and propose improvements based on feedback. Additionally, we design and manufacture the tools and fixtures used in the evaluation tests. 【Service Contents】 ■ Rotational Fracture Testing ■ Environmental Testing ■ Tensile/Compression Testing *For more details, please download the PDF or feel free to contact us.

• Public Testing/Laboratory

We would like to introduce our "Mold Design and Mold Manufacturing" services. Our engineers, who possess extensive knowledge and experience in resin molding, conduct flow analysis of the resin to create optimal mold designs. Additionally, we incorporate the know-how and production technology cultivated through mass production experience to create high-quality fan molds. 【Features】 ■ Optimal mold design through analysis ■ Mold manufacturing using advanced technology *For more details, please download the PDF or feel free to contact us.

• Mold Design

We would like to introduce our "Prototype Evaluation" service. We can also handle the performance measurement of fan prototypes required for actual machine evaluation, allowing you to reduce measurement man-hours on your end. Additionally, we provide feedback for product design based on the evaluation results. Please feel free to contact us when you need our services. 【Service Details】 ■ Airflow Measurement ■ Noise Measurement *For more details, please download the PDF or feel free to contact us.

• Contract measurement

We would like to introduce our "Prototype Production" services. In addition to producing prototypes of various resin fans (such as resin cross-flow fans and resin centrifugal fans), we also have numerous achievements in prototyping large resin propeller fans, which are typically difficult to manufacture. By adjusting prototypes to meet your requirements, we enable speedy installation and evaluation on your actual equipment. 【Service Contents】 ■ Design Support ■ Production ■ Rotational Performance Correction *For more details, please download the PDF or feel free to contact us.

• Other contract services

We would like to introduce our "Development and Design" services. Leveraging the extensive knowledge of airflow and advanced analysis techniques gained from our long history as a fan manufacturer, we are able to develop and design high-performance resin fans tailored to our customers' needs. If you are experiencing issues with the airflow performance or noise of commercially available products you are currently using, please feel free to consult us. 【Service Offerings】 ■ High-performance fan development and design ■ Large airflow, high static pressure, and optimization of airflow ■ Energy-efficient fan development ■ Support for resin fan customization *For more details, please download the PDF or feel free to contact us.

• Mechanical Design

The "resin anti-fouling fan" is a high-performance fan designed to make it difficult for dirt to adhere by applying an anti-fouling agent. This enables the realization of a clean indoor environment. Our anti-fouling agent is characterized by its excellent static electricity prevention properties, making it difficult for dirt to stick, and its hydrophilic effect, which makes it easy to wash off with water. It is particularly effective against hydrophobic dirt. 【Features】 ■ Difficult for dirt to adhere ■ Easy to clean *For more details, please download the PDF or feel free to contact us.

• fan

The "Eco Blade Turbo" is a fan primarily used in ceiling-mounted air conditioners. By using blow molding (hollow molding) instead of injection molding for the blades, we have successfully reduced the thickness to the limit and achieved a weight reduction to about half that of conventional products. This also contributes to resource conservation. Please feel free to contact us when you need our services. 【Features】 ■ Reduced thickness to the limit ■ Successfully reduced weight to about half that of conventional products ■ Contributes to resource conservation *For more details, please download the PDF or feel free to contact us.

• fan

The "resin turbo fan" is a fan composed of an axial flow fan arranged along the rotation axis of the fan and fan blades resembling wings equipped around it. This design allows air to be efficiently drawn in and expelled at high speeds. It boasts high energy efficiency and excellent quietness, making it suitable for a wide range of applications from large industrial uses to household use. 【Production Achievements】 ■ Outer diameter: Φ80 to Φ500 *For more details, please download the PDF or feel free to contact us.

• fan

The "resin propeller fan" is a fan that allows the airflow to be straight. It has large blades that can achieve a high air volume. It is low cost because casing and other components are mostly unnecessary. It is suitable for ventilation in spaces with low pressure loss and is used in outdoor units of air conditioners, among other applications. 【Lineup】 ■ Fans for home and commercial air conditioners, and various devices ■ Automotive fans *For more details, please download the PDF or feel free to contact us.

• fan

We would like to introduce our "resin-made centrifugal fan." This fan allows air to flow perpendicularly to the axis in a centrifugal direction, making it possible to provide stable airflow even in long and narrow spaces like ducts. It is also used in air purifiers, which tend to have high pressure loss due to filters. 【Product Lineup】 ■ Fans for home and commercial air conditioners, and various devices ■ Automotive fans *For more details, please download the PDF or feel free to contact us.

• fan

The "Eco Cross" is a product that achieves reduced power consumption by lowering the axis torque through the lightweight effect of thinning the blades. The lightweight effect from thinning the blades and the improvement in elastic modulus from aligning the glass fibers in the resin have enhanced the creep performance of this product, which is based on our unique technology. Creep performance indicates durability against shape changes over time, and in the case of resin cross-flow fans, it is evaluated by replacing shape changes with unbalanced change amounts. 【Specifications】 ■ Raw material: SAN-GF 20% ■ Weight: 505g *For more details, please download the PDF or feel free to contact us.

• fan

This product is a resin cross-flow fan characterized by its tubular shape and long axial direction. It is capable of delivering air widely and evenly. It also excels in quietness and is used in indoor units of room air conditioners. In addition to standard cross-flow fans, we can also offer dirt-resistant fans coated with anti-dirt paint. 【Production Achievements】 ■Outer diameter: φ30 to φ130 ■Length: Can accommodate lengths over 1,000mm *For more details, please download the PDF or feel free to contact us.

• fan

In the machining department, we manufacture various large parts with widths up to 3,000mm that can be transported by land and handled by a 20-ton crane, with a proven track record in equipment for industries such as secondary batteries, aerospace, automotive components, and infrastructure. Working closely with the procurement and quality assurance departments, we respond to customer demands in terms of cost, quality, and delivery time. We would like to assist you in the production of parts that will be manufactured in small lots repeatedly in the future, and we would like to introduce our machining equipment. 【Our Strengths】 ■ Two five-axis machining centers with tables measuring 3m x 10m and 1.8m x 5m ■ Capable of handling metal materials such as steel, cast iron, stainless steel, aluminum, and copper ■ Parts can be manufactured from CAD data ■ Capable of providing services from materials, welding, machining, painting, to the completion of unit products ■ Quality assurance by dedicated quality assurance personnel ■ A day-and-night two-shift system that guarantees delivery times *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

Nisshinbo Mechatronics Corporation was newly established in April 2009 as one of the core business companies of the Nisshinbo Group, handling various specialized machines for different industries and precision automotive parts, following the transition of Nisshinbo to a holding company structure. Our company supplies globally molded products such as energy-efficient air conditioning fans utilizing rotational molding technology, various specialized machines that meet customer needs in the automotive, aerospace, and energy sectors, and precision automotive parts like control units that are essential for automotive safety and environmental technology, supporting technological advancement. We take pride in the increasing importance of our role in the future and are committed to gathering the knowledge and passion of all employees to provide better products and services for customers in various industrial fields and those venturing into new areas, aiming to become a partner that can grow together with our customers. [Business Activities] ■ Development, manufacturing, and sales of molded products ■ Development, manufacturing, and sales of various specialized machines ■ Manufacturing and sales of precision automotive parts *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines

We would like to introduce the delivery achievements of the drilling and forming press dedicated machines manufactured by Nisshinbo Mechatronics. We have produced numerous machines, including the "frame processing machine" for drilling and cutting operations on frames such as H-beams and flat steel, as well as "square pipe processing machines" and "laser cutting machines for truck frames." Furthermore, our company accommodates all processing elements such as cutting, assembly, forming, drilling, and welding, as well as large equipment and large production lines. 【Examples of Achievements (Excerpt)】 ■ Drilling press machine for truck frames ■ Drilling processing machine for aluminum profiles ■ Drilling and cutting processing machine for H-beams ■ Drilling processing machine for round pipes ■ Large transport equipment *For more details, please feel free to contact us.

• Other processing machines