日清紡メカトロニクス Product Lineup

We would like to introduce the "Exhaust Shutter Valve" that we offer. The flow path has a diameter of φ60, the shaft bearing diameter is φ8, and the valve width is 67x57.5 (length x width). It employs a butterfly valve and is a normally open type product. The inflow gas consists of exhaust gas plus condensate, with a maximum gas temperature of 750℃ and an ambient temperature range of -40 to 150℃. 【Specifications (partial)】 ■ Flow path diameter: φ60 ■ Shaft bearing diameter: φ8 ■ Valve width: 67×57.5 (length x width) ■ Weight: 1411g (1034g: main body + 377g: motor unit) ■ Butterfly valve ■ Normally open *For more details, please download the PDF or feel free to contact us.

• valve

Our company develops products tailored to customer needs based on our extensive development experience with critical safety components, including hydraulic and pneumatic control parts for brakes and engines, as well as regulatory components, and we support mass production. We have established a consistent production management system that follows a process guarantee, from development to processing, assembly, and shipping. A cross-departmental project team composed of both young and veteran members utilizes our accumulated knowledge to enhance manufacturing processes and achieve high quality. Additionally, we employ uniquely designed equipment that reflects predictions of defects to detect defective products and ensure that they do not flow into the next process, adhering to the principle of "process guarantee," allowing us to produce flexibly and efficiently. 【Key Development and Evaluation Equipment】 ■ Vibration testing machine (with constant temperature chamber) ■ Thermal shock testing machine ■ Combined testing machine (corrosion testing machine) ■ High and low temperature constant humidity testing machine ■ Ultra-temp oven ■ Measuring instruments (3D shape measuring instruments, microscopes, calipers, etc.) *For more details, please download the PDF or feel free to contact us.

• Product Development
• brake
• Engine parts

Our company will realize stable supply of production equipment and reliable quality as a partner you can trust for long-term relationships. We provide solutions that can accommodate various fields, including automotive battery production equipment, and flexibly respond to our customers' needs. [Reasons to Choose Us] 1. High Manufacturing Capability We support our customers' manufacturing by leveraging our assembly technology, which has received high praise from various industries such as automotive and aerospace, along with our many years of experience. 2. Utilization of Large Factory Space By utilizing our 85-meter-long factory and arranging equipment in a real layout before shipment, we enable verification of quality, cycle time, and process capability, thereby shortening the startup period. 3. Cost Reduction Activities We offer economies of scale by accommodating multiple units. Additionally, we can propose design and development for methods, processes, and tools. 4. Production Management By taking responsibility for everything from parts procurement to shipment, we optimize our customers' resources. *For more details, please download the PDF or feel free to contact us.

• Assembly Machine

Our company provides metal processing parts and resin molding, including single-item processing and mass production, as well as optimal process design. We also offer the construction of automated production lines for metal processing according to your needs. We have a proven track record of implementing a uniquely developed image inspection system for EBS valve block production, and we can accommodate assembled products. We have a flexible production system that allows us to deliver finished products. We recommend our services to manufacturers looking for outsourcing partners for metal processed products, companies considering automation and efficiency improvements for their manufacturing lines, and manufacturers aiming for cost reduction and quality enhancement. 【Features】 ■ Construction of automated transport lines for metal processing parts / image inspection systems ■ Optimization of deburring processes ■ High-quality assurance through integrated production management ■ Production possible with cost reduction and short delivery times *For more details, please refer to the related links or feel free to contact us.

• Internal Control and Operational Management

Our company provides high-precision metal processing utilizing machining centers and NC lathes. We particularly excel in processing automotive parts related to engines and brakes, catering to diverse needs. We meet high-quality standards and employ processing techniques that minimize burrs and scratches, enabling us to respond to the stringent demands of the automotive industry. If you are looking for metal processing that emphasizes quality and precision, please leave it to us! 【Features and Benefits】 ■ Guaranteed visual inspection of all products – Thorough management down to 100μm level burrs ■ IATF16949 certification obtained – Compliance with automotive industry quality standards ■ Flexibility in production methods – Capable of both line production and batch production ■ Processing achievements – A6061 (aluminum) and SCM415 (steel) ■ High-precision processing – Achieving precise finishes for automotive parts ■ Burr and scratch countermeasures – Unique processing methods to maintain quality *For more details, please download the PDF or feel free to contact us.

• Processing Contract

Traditionally, achieving high output in press processing and space-saving design has been considered difficult. Our hydraulic servo-equipped press machine overcomes this challenge with a unique high-efficiency system. It realizes high output and precise pressing with a parallelism of less than 0.1mm (front-back and left-right) while enabling compact design for installation in limited spaces. Technology that balances high output and space-saving ■ High-precision control: Real-time control of pressure and position to ensure processing quality ■ High output x compact design: Achieves pressure comparable to traditional large presses with a small press, reducing space by 50% compared to conventional models (according to our research) ■ Reduced power capacity: Hydraulic servo technology that operates only when needed minimizes peak power load and significantly reduces equipment power capacity, achieving a 70% reduction compared to conventional models (according to our research) ■ Quiet and low vibration: Reduces noise and vibration, creating a comfortable and safe environment for operators This new concept press machine simultaneously achieves both high output and space-saving press processing, opening up new possibilities for productivity. 【Production Examples】 Press machines for mass production of fuel cells, etc. *For more details, please download the PDF or feel free to contact us.

• Other processing machines

We provide high-quality equipment by integrating our extensive experience and new technologies cultivated in the automotive, aerospace, and energy sectors. We cater to a wide range of fields, including assembly lines for automotive batteries and production equipment for solar cell modules. Our company values building long-term partnerships with our customers, not just providing equipment. We consolidate our machine, control, and manufacturing technologies developed through years of diverse experience to establish a consistent support system from manufacturing to after-sales service, achieving total cost reduction. With reliable quality and trust, we assist in our customers' growth. *Please feel free to contact us.*

• Other processing machines

We would like to introduce the "Wire Harness Automated Soldering Solution" provided by our group company, Nagano Japan Radio Co., Ltd. We focus on the processing of flexible wire harnesses and the automation of soldering operations! In addition to the company's strength in wire harness processing technology, our unique robot vision technology enables high-precision positioning of difficult-to-handle wire harnesses at the targeted locations. We achieve stable quality with solder parameters suitable for the workpiece. 【Features】 ■ Technology that accurately moves the robot to the targeted position using image recognition technology ■ Technology that uses a unique robot hand to grasp flexible materials without causing damage and position them ■ Automation from wire harness processing to soldering operations ■ Full automation of the production line, including the upstream and downstream processes and transportation (customizable) ■ Long-standing track record of implementation in major machinery and parts manufacturers *For more details, please download the PDF or feel free to contact us. Inquiries will be handled directly by Nagano Japan Radio Co., Ltd.

• Soldering Equipment

In the machining department, we manufacture various large parts with widths up to 3,000mm that can be transported by land and handled by a 20-ton crane, with a proven track record in equipment for industries such as secondary batteries, aerospace, automotive components, and infrastructure. Working closely with the procurement and quality assurance departments, we respond to customer demands in terms of cost, quality, and delivery time. We would like to assist you in the production of parts that will be manufactured in small lots repeatedly in the future, and we would like to introduce our machining equipment. 【Our Strengths】 ■ Two five-axis machining centers with tables measuring 3m x 10m and 1.8m x 5m ■ Capable of handling metal materials such as steel, cast iron, stainless steel, aluminum, and copper ■ Parts can be manufactured from CAD data ■ Capable of providing services from materials, welding, machining, painting, to the completion of unit products ■ Quality assurance by dedicated quality assurance personnel ■ A day-and-night two-shift system that guarantees delivery times *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

Nisshinbo Mechatronics Corporation was newly established in April 2009 as one of the core business companies of the Nisshinbo Group, handling various specialized machines for different industries and precision automotive parts, following the transition of Nisshinbo to a holding company structure. Our company supplies globally various specialized machines that meet customer needs in the automotive, aerospace, and energy sectors, and precision automotive parts like control units that are essential for automotive safety and environmental technology, supporting technological advancement. We take pride in the increasing importance of our role in the future and are committed to gathering the knowledge and passion of all employees to provide better products and services for customers in various industrial fields and those venturing into new areas, aiming to become a partner that can grow together with our customers. [Business Activities] ■ Development, manufacturing, and sales of various specialized machines ■ Manufacturing and sales of precision automotive parts *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines

We would like to introduce the delivery achievements of the drilling and forming press dedicated machines manufactured by Nisshinbo Mechatronics. We have produced numerous machines, including the "frame processing machine" for drilling and cutting operations on frames such as H-beams and flat steel, as well as "square pipe processing machines" and "laser cutting machines for truck frames." Furthermore, our company accommodates all processing elements such as cutting, assembly, forming, drilling, and welding, as well as large equipment and large production lines. 【Examples of Achievements (Excerpt)】 ■ Drilling press machine for truck frames ■ Drilling processing machine for aluminum profiles ■ Drilling and cutting processing machine for H-beams ■ Drilling processing machine for round pipes ■ Large transport equipment *For more details, please feel free to contact us.

• Other processing machines