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  3. 日清紡メカトロニクス
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日清紡メカトロニクス

addressAichi/Okazaki-shi/30 Azusazaka, Mieho Town
phone0564-55-1101
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last updated:Nov 17, 2022
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日清紡メカトロニクス Product Lineup

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Dedicated machine Dedicated machine
Precision parts Precision parts
Fan Fan
Molded product Molded product
Soldering solution Soldering solution
Integrated production system Integrated production system
Molded

Molded product

We would like to introduce the "molded products" that we handle.

"Integrated wiring function resin molded parts" Characters, logos, and emblems shine!

Illuminated metallic emblems for cars and motorcycles, with various applications such as instrument panels and various control switches! The design and circuit board are integrated using resin molding technology.

The "integrated wiring function molded products" we offer are resin molded products that combine resin with film substrates and decorative films. They can be utilized in various applications, such as illuminated metallic emblems for automobiles and motorcycles, instrument panels, and various control switches. Based on our expertise in resin molding technology, electronics technology, and automotive parts manufacturing know-how, the technology to integrate resin with film substrates and decorative films is unique to Nisshinbo. By achieving "thinness and lightweight," "reduction in the number of parts and assembly costs," "compatibility of design and functionality," and "reduction of environmental impact," we contribute to SDGs by making various products eco-friendly. 【Features】 ■ By integrating resin with circuit board films and decorative films, we can add wiring functions to resin decorative parts. ■ Thin and lightweight: 75% reduction in the number of parts for steering components, 22% reduction in component weight (according to our research). ■ Supports various design patterns, such as metallic and wood grain finishes. * We accept prototypes for various components. * For more details, please download the PDF or feel free to contact us.

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Complex shapes can also be molded! High transparency lens parts for automotive and lighting applications.

High transparency! For automotive light manufacturers and lighting manufacturers for installation equipment.

The "lens components" we handle can be molded clearly thanks to advanced molding technology. They are primarily used in automotive headlights, but can also be used in public and street lighting lenses. Additionally, they offer a high degree of design flexibility, allowing for complex shapes like barnacles. Please feel free to contact us when you need assistance. 【Features】 ■ High design flexibility ■ Compatible with light guide rods ■ Capable of thick-walled molding (thickness is negotiable) ■ Able to accommodate complex shapes like barnacles *For more details, please download the PDF or feel free to contact us.

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Resin-made turbo fan <Air is efficiently drawn in and expelled at high speed>

It is used in a wide range of fields, from large industrial applications to household use!

The "resin turbo fan" is a fan composed of an axial flow fan arranged along the rotation axis of the fan and fan blades resembling wings equipped around it. This design allows air to be efficiently drawn in and expelled at high speeds. It boasts high energy efficiency and excellent quietness, making it suitable for a wide range of applications from large industrial uses to household use. 【Production Achievements】 ■ Outer diameter: Φ80 to Φ500 *For more details, please download the PDF or feel free to contact us.

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Resin-made propeller fan <suitable for ventilation in spaces with low pressure loss>

Home and commercial air conditioners, a lineup of fans for various devices, and fans for vehicles!

The "resin propeller fan" is a fan that allows the airflow to be straight. It has large blades that can achieve a high air volume. It is low cost because casing and other components are mostly unnecessary. It is suitable for ventilation in spaces with low pressure loss and is used in outdoor units of air conditioners, among other applications. 【Lineup】 ■ Fans for home and commercial air conditioners, and various devices ■ Automotive fans *For more details, please download the PDF or feel free to contact us.

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Resinization of metal parts! Mounting ring/bracket

Weight reduction, cost reduction, shortened processing time, strength assurance!

We would like to introduce our metal alternative parts, "Mount Ring/Bracket." These are adapter components for mounting optical devices (such as LEDs) and are designed to meet the need for lightweight solutions using resin while ensuring a certain level of strength in metal parts. 【Features】 ■ Design flexibility ■ Lightweight ■ Cost reduction and shorter processing time ■ Rust resistance ■ Aesthetic use (coloring) ■ Insulation *For more details, please feel free to contact us.

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Molding technology and production system capable of handling a wide variety of raw materials.

Special specifications for corrosion and wear resistance are available for the 130t class and 300t class! Compatible with resin materials such as PBT, PPS, and PA (with GF).

Our company, a manufacturer of injection-molded products for the automotive industry (medium class), possesses a wide variety of molding machines. The breakdown includes 2 units of 130t, 1 unit of 280t, 3 units of 300t, 9 units of 350t, and 1 unit of 450t, totaling 16 machines. We operate 24 hours a day and have a production system organized by line for each material to prevent contamination (foreign matter inclusion). If you are in need of our services, such as automotive, electrical, electronic equipment, building materials, or interior manufacturers, please feel free to contact us. 【Features】 ■ A wide range of handled raw materials from general-purpose materials to transparent and glass-reinforced plastics ■ Line production system by material to prevent contamination (foreign matter inclusion) ■ Capability for simple mold repairs and adjustments in-house ■ 24-hour operation ■ We have group companies in Oita, Aichi, and Shizuoka, and consultations for small and large classes are available *For more details, please download the PDF or feel free to contact us.

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Expressing a luxurious and realistic wood carving (laminated wood)! Manufacturing of exterior parts.

There is a proven track record of introducing interior door and instrument panel components for major car manufacturers! Manufacturing exterior parts with a wood grain appearance that creates a sense of luxury.

Our company adopts insert molding technology utilizing special sheets to provide high-quality exterior parts for the automotive and housing industries. By using actual wood, we achieve a luxurious design and texture while establishing an efficient production process that balances cost reduction and quality improvement. 【Features of the Technology】 - By using sheet insert molding, we reduce manufacturing man-hours by approximately 50% and improve production efficiency. (Based on our research) - By using the special sheet "laminated wood," we achieve a realistic texture that differs from typical wood grain films. - Using polycarbonate ABS as the raw material, we balance durability and workability. 【Track Record and Expansion in the Industry】 - We have been adopted by major automotive manufacturers: utilized for luxurious panels and decorative parts as automotive interior components. - Expansion into the housing industry is also possible: applying actual wood for interior and building material uses. *For more details, please download the PDF or feel free to contact us.

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Resin fans made from recycled materials that contribute to CO₂ reduction.

Over 10 years of mass production experience! A resin fan with guaranteed physical properties and reliable strength made from recycled materials.

Fans made of resin using recycled materials are produced from raw materials that have been re-pelletized from resin products collected from the market. They provide a new alternative to conventional fans made from metal or virgin materials. With over 10 years of mass production delivery experience, we thoroughly manage the quality variations often seen in recycled materials through property guarantees for each raw material lot. These fans also contribute to CO₂ reduction, as replacing 1 kg of virgin material glass-filled AS resin with 1 kg of recycled material glass-filled AS resin can achieve approximately 50% CO₂ reduction. Fans made from recycled materials support your company's CO₂ reduction goals. **Features** - Over 10 years of mass production delivery experience: A large number of reliable and stable quality fans have been supplied for air conditioning and equipment. - Property proposals tailored to usage: We can suggest mixing ratios with virgin materials and designs to enhance fan strength. - Contribution to CO₂ reduction: Using recycled glass-filled AS resin can achieve up to approximately 50% CO₂ reduction. (Based on our research) - In-house reliability testing: We verify quality and durability through our tests, ensuring safe usage. *For more details, please check the company brochure by downloading the PDF.*

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Resin-made cross-flow fan <Delivers air widely and evenly>

We can also propose anti-fouling fans coated with anti-fouling paint! Introducing our fans.

This product is a resin cross-flow fan characterized by its tubular shape and long axial direction. It is capable of delivering air widely and evenly. It also excels in quietness and is used in indoor units of room air conditioners. In addition to standard cross-flow fans, we can also offer dirt-resistant fans coated with anti-dirt paint. 【Production Achievements】 ■Outer diameter: φ30 to φ130 ■Length: Can accommodate lengths over 1,000mm *For more details, please download the PDF or feel free to contact us.

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Eco Cross <Achieving stable molding with ultra-thin feathers>

By accumulating know-how from the development stage to mass production, various effects are demonstrated!

The "Eco Cross" is a product that achieves reduced power consumption by lowering the axis torque through the lightweight effect of thinning the blades. The lightweight effect from thinning the blades and the improvement in elastic modulus from aligning the glass fibers in the resin have enhanced the creep performance of this product, which is based on our unique technology. Creep performance indicates durability against shape changes over time, and in the case of resin cross-flow fans, it is evaluated by replacing shape changes with unbalanced change amounts. 【Specifications】 ■ Raw material: SAN-GF 20% ■ Weight: 505g *For more details, please download the PDF or feel free to contact us.

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Resin-made sirocco fan <Stable air supply even in long and narrow spaces>

Achieve stable air blowing! Usable for commercial and building air conditioning indoor units and other applications.

We would like to introduce our "resin-made centrifugal fan." This fan allows air to flow perpendicularly to the axis in a centrifugal direction, making it possible to provide stable airflow even in long and narrow spaces like ducts. It is also used in air purifiers, which tend to have high pressure loss due to filters. 【Product Lineup】 ■ Fans for home and commercial air conditioners, and various devices ■ Automotive fans *For more details, please download the PDF or feel free to contact us.

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Eco Blade Turbo <Thin-walled with blow molding>

Successfully reduced weight to about half that of conventional products! Also contributes to resource conservation.

The "Eco Blade Turbo" is a fan primarily used in ceiling-mounted air conditioners. By using blow molding (hollow molding) instead of injection molding for the blades, we have successfully reduced the thickness to the limit and achieved a weight reduction to about half that of conventional products. This also contributes to resource conservation. Please feel free to contact us when you need our services. 【Features】 ■ Reduced thickness to the limit ■ Successfully reduced weight to about half that of conventional products ■ Contributes to resource conservation *For more details, please download the PDF or feel free to contact us.

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Resin-made anti-fouling fan <Enabling a clean indoor environment>

Easy to wash off with water! Particularly effective against hydrophobic stains.

The "resin anti-fouling fan" is a high-performance fan designed to make it difficult for dirt to adhere by applying an anti-fouling agent. This enables the realization of a clean indoor environment. Our anti-fouling agent is characterized by its excellent static electricity prevention properties, making it difficult for dirt to stick, and its hydrophilic effect, which makes it easy to wash off with water. It is particularly effective against hydrophobic dirt. 【Features】 ■ Difficult for dirt to adhere ■ Easy to clean *For more details, please download the PDF or feel free to contact us.

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Automotive molded products, functional molded products

High design flexibility allows for the adaptation of complex shapes like a barnacle!

Our company manufactures functional molded products from automotive molded parts. We own 16 injection molding machines ranging from 130t to a maximum of 450t, allowing us to accommodate a wide range of products from small to medium sizes. We have multiple molding machines that are resistant to corrosion and wear. Please feel free to contact us when needed. 【Features】 ■ High design flexibility ■ Compatible with light guide rods ■ Capable of thick-wall molding (thickness can be discussed) ■ Able to handle complex shapes like barnacles ■ Supported by injection molding machines from 130t to a maximum of 450t *For more details, please refer to the related links or feel free to contact us.

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Rotational body technology

In 1958, we succeeded in developing resin bobbins to replace the traditionally used wooden ones!

We would like to introduce the "Rotating Body Technology" that we handle. The foundation of Nisshinbo's business is "spinning." The bobbins, which are essential for this production, are components used to wind the yarn in processes known as coarse spinning and fine spinning. These bobbins have traditionally been made of wood, but improving their rotational performance has been a challenge. We believed that changing the material from wood to resin would enhance performance, and thus we began development. In the development process, we pursued improvements in specifications required for rotating bodies, such as runout and balance. Utilizing the technology cultivated during this time, we expanded into various fans, including air conditioning units. [Features] ■ Utilization of design and analysis technology necessary for increased strength ■ Utilization of runout and balance technology ■ Applicable to components with rotating elements beyond air conditioning units ■ Meeting customer expectations *For more details, please refer to the related links or feel free to contact us.

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Integrated Production System: How Nisshinbo's Fans Are Made

Performance and quality that support you as a whole - consistently supporting your manufacturing with the technological expertise cultivated over 50 years of history as a fan manufacturer.

■Development Design We propose various resin fans by integrating extensive knowledge of airflow and the latest analysis technologies. It is possible to confirm in advance whether the requirements such as "strength," "air power," and "shaft power" match before proceeding to the prototype step. ■Prototype Production We produce prototypes that meet design requirements using various methods such as FDM, stereolithography, and machining. ■Prototype Evaluation Measurement of airflow, noise, and vibration can be conducted using airflow meters, noise meters, and other equipment. ■Mold Design and Production Mold design that reflects the unique know-how of fans. We can produce small molds for 100t molding machines to large molds for 1600t machines. ■Product Evaluation We have equipment such as environmental testing devices, tensile and compression testing machines, and rotational fracture testing machines. ■Mass Production By combining automation technologies, we provide products that balance quality and productivity. We have a wide range of injection molding machines from small to large and can accommodate resin materials reinforced with glass and other materials. ■Global Expansion We have production bases in China, Thailand, and India, establishing a supply system that meets local procurement needs. Additionally, we can import and sell products produced at each overseas base and provide technical support and export of produced goods from our company. ■Quality Assurance System We have obtained integrated certification for ISO9001 and ISO14001. We are currently conducting quality assurance activities both domestically and internationally.

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