日清紡メカトロニクス List of Products and Services

Our company owns advanced injection molding machines ranging from small to large sizes, and we carry out mass production of resin molded products, including various fans. Additionally, through various automation equipment designed and manufactured in-house, we achieve high productivity and stable manufacturing with high quality. Please feel free to contact us when you need our services. 【Equipment Owned】 ■ Injection Molding Machines ■ Automation Equipment ■ Production Management System *For more details, please download the PDF or feel free to contact us.

We would like to introduce our "Product Evaluation" services. We possess the necessary equipment for various reliability evaluations, including rotational fracture testing, environmental testing, and tensile/compression testing. We can conduct the required reliability evaluation tests on behalf of our customers before mass production begins and propose improvements based on feedback. Additionally, we design and manufacture the tools and fixtures used in the evaluation tests. 【Service Contents】 ■ Rotational Fracture Testing ■ Environmental Testing ■ Tensile/Compression Testing *For more details, please download the PDF or feel free to contact us.

We would like to introduce our "Mold Design and Mold Manufacturing" services. Our engineers, who possess extensive knowledge and experience in resin molding, conduct flow analysis of the resin to create optimal mold designs. Additionally, we incorporate the know-how and production technology cultivated through mass production experience to create high-quality fan molds. 【Features】 ■ Optimal mold design through analysis ■ Mold manufacturing using advanced technology *For more details, please download the PDF or feel free to contact us.

We would like to introduce our "Prototype Evaluation" service. We can also handle the performance measurement of fan prototypes required for actual machine evaluation, allowing you to reduce measurement man-hours on your end. Additionally, we provide feedback for product design based on the evaluation results. Please feel free to contact us when you need our services. 【Service Details】 ■ Airflow Measurement ■ Noise Measurement *For more details, please download the PDF or feel free to contact us.

We would like to introduce our "Prototype Production" services. In addition to producing prototypes of various resin fans (such as resin cross-flow fans and resin centrifugal fans), we also have numerous achievements in prototyping large resin propeller fans, which are typically difficult to manufacture. By adjusting prototypes to meet your requirements, we enable speedy installation and evaluation on your actual equipment. 【Service Contents】 ■ Design Support ■ Production ■ Rotational Performance Correction *For more details, please download the PDF or feel free to contact us.

We would like to introduce our "Development and Design" services. Leveraging the extensive knowledge of airflow and advanced analysis techniques gained from our long history as a fan manufacturer, we are able to develop and design high-performance resin fans tailored to our customers' needs. If you are experiencing issues with the airflow performance or noise of commercially available products you are currently using, please feel free to consult us. 【Service Offerings】 ■ High-performance fan development and design ■ Large airflow, high static pressure, and optimization of airflow ■ Energy-efficient fan development ■ Support for resin fan customization *For more details, please download the PDF or feel free to contact us.

Traditionally, achieving high output in press processing and space-saving design has been considered difficult. Our hydraulic servo-equipped press machine overcomes this challenge with a unique high-efficiency system. It realizes high output and precise pressing with a parallelism of less than 0.1mm (front-back and left-right) while enabling compact design for installation in limited spaces. Technology that balances high output and space-saving ■ High-precision control: Real-time control of pressure and position to ensure processing quality ■ High output x compact design: Achieves pressure comparable to traditional large presses with a small press, reducing space by 50% compared to conventional models (according to our research) ■ Reduced power capacity: Hydraulic servo technology that operates only when needed minimizes peak power load and significantly reduces equipment power capacity, achieving a 70% reduction compared to conventional models (according to our research) ■ Quiet and low vibration: Reduces noise and vibration, creating a comfortable and safe environment for operators This new concept press machine simultaneously achieves both high output and space-saving press processing, opening up new possibilities for productivity. 【Production Examples】 Press machines for mass production of fuel cells, etc. *For more details, please download the PDF or feel free to contact us.

Our company provides metal processing parts and resin molding, including single-item processing and mass production, as well as optimal process design. We also offer the construction of automated production lines for metal processing according to your needs. We have a proven track record of implementing a uniquely developed image inspection system for EBS valve block production, and we can accommodate assembled products. We have a flexible production system that allows us to deliver finished products. We recommend our services to manufacturers looking for outsourcing partners for metal processed products, companies considering automation and efficiency improvements for their manufacturing lines, and manufacturers aiming for cost reduction and quality enhancement. 【Features】 ■ Construction of automated transport lines for metal processing parts / image inspection systems ■ Optimization of deburring processes ■ High-quality assurance through integrated production management ■ Production possible with cost reduction and short delivery times *For more details, please refer to the related links or feel free to contact us.

Our company develops products tailored to customer needs based on our extensive development experience with critical safety components, including hydraulic and pneumatic control parts for brakes and engines, as well as regulatory components, and we support mass production. We have established a consistent production management system that follows a process guarantee, from development to processing, assembly, and shipping. A cross-departmental project team composed of both young and veteran members utilizes our accumulated knowledge to enhance manufacturing processes and achieve high quality. Additionally, we employ uniquely designed equipment that reflects predictions of defects to detect defective products and ensure that they do not flow into the next process, adhering to the principle of "process guarantee," allowing us to produce flexibly and efficiently. 【Key Development and Evaluation Equipment】 ■ Vibration testing machine (with constant temperature chamber) ■ Thermal shock testing machine ■ Combined testing machine (corrosion testing machine) ■ High and low temperature constant humidity testing machine ■ Ultra-temp oven ■ Measuring instruments (3D shape measuring instruments, microscopes, calipers, etc.) *For more details, please download the PDF or feel free to contact us.

Our company, a manufacturer of injection-molded products for the automotive industry (medium class), possesses a wide variety of molding machines. The breakdown includes 2 units of 130t, 1 unit of 280t, 3 units of 300t, 9 units of 350t, and 1 unit of 450t, totaling 16 machines. We operate 24 hours a day and have a production system organized by line for each material to prevent contamination (foreign matter inclusion). If you are in need of our services, such as automotive, electrical, electronic equipment, building materials, or interior manufacturers, please feel free to contact us. 【Features】 ■ A wide range of handled raw materials from general-purpose materials to transparent and glass-reinforced plastics ■ Line production system by material to prevent contamination (foreign matter inclusion) ■ Capability for simple mold repairs and adjustments in-house ■ 24-hour operation ■ We have group companies in Oita, Aichi, and Shizuoka, and consultations for small and large classes are available *For more details, please download the PDF or feel free to contact us.