ナブテスコサービス List of Products and Services

In pharmaceutical companies, switching hoses and pipes is necessary every time there is a change in the recipe, which takes time in production. Additionally, there was a risk of lot errors due to human mistakes. By introducing our "Automatic Pipe Switching Device," we have automated the recipe switching process. For strong acid lines such as hydrochloric acid, we have adopted ALL-PTFE connectors. 【Benefits of Automation】 - Improved production efficiency - Elimination of human errors - Space-saving - Elimination of hazardous work - Reduction of waste liquid and product loss compared to switching with valves - Elimination of cross-contamination risks - Preventive maintenance is no longer necessary, leading to reduced running costs.

• Other industrial robots

This is our device that automates the connection and disconnection of electricity (power supply) underwater. After maintaining the propeller at a tidal power station, it can automate the connection and disconnection of electricity with the base. It can also be used for power connections underwater. By automating the connection work performed by divers underwater, it contributes to reducing maintenance time and costs.

• Other Connectors

Operating a steelmaking facility requires a tremendous amount of electricity. Due to the high current flow, manually connecting electrical pins is highly dangerous, and the large number of connections makes it difficult to shorten the time for attachment and setup. Nabtesco Service's automatic attachment and detachment devices (auto connectors, auto couplers, auto joints) enable bulk attachment and detachment by arranging these electrical pins on the panel.

• Other Connectors

By using an automatic disconnecting device (auto connector, auto coupler, auto joint), the following disconnecting tasks can be automated at plants with mobile tanks, mobile containers, and mobile vessels: - Loading of raw materials (powder, slurry, liquid) at each station - Connecting and disconnecting power at mixers and reaction stations - Connecting and disconnecting hydraulic and air systems at heating stations, etc. - Discharging of products It is also compatible with powders, slurries, and liquids. In addition to power and materials, the connection and disconnection of N2 gas and air for pressurization can also be automated.

• Other industrial robots

This is a connector (coupler) that can be used with robot tool changers and similar applications. It features a standard specification with a core misalignment tolerance of 1.5mm or more and a tilt tolerance of 1/100 during connection, making installation easy. If you require sizes not listed in the catalog, core misalignment tolerances, or specific operating pressures, we can design and manufacture custom solutions.

• Pipe Fittings

Aren't you giving up on automating the connection and disconnection of electricity (power) in explosive environments? We have automated the connection and disconnection of electricity (power) in explosive environments at mobile tank plants and chemical plants.

• Other Connectors

We have achieved the automation of hose (piping) switching operations in food factories, beverage, sake brewing, paint, chemical, and pharmaceutical industries using aseptic connectors, which are high-cleanliness connectors (automatic piping switching device). Additionally, we have automated the attachment and detachment of pipes, connectors, and electrical wires (automatic attachment and detachment device/auto connector). *It can also be used in explosion-proof environments.

• Food Conveyor Equipment

In the sake brewing and beverage industry, many are replacing valve blocks and double seat valves with our automatic piping switching device. ■ Since the piping itself is moved to switch automatically, there is no concern about cross-contamination. ⇒ Preventive maintenance is unnecessary. Shortened MTTR. ■ Because switching can be done in a single stroke, it does not dirty unnecessary areas. As a result, product loss and the amount of cleaning solution used are reduced. ⇒ Consideration for environmental issues (SDGs) and cost reduction. ⇒ Cleaning time is shortened, leading to increased production efficiency. ■ Others Space-saving compared to valve blocks. There are no production constraints (e.g., while connecting line A, line B cannot be used).

• Other industrial robots

■Before Implementation When repairing the inner walls (refractory bricks) of the converter within the steelworks, workers manually performed piping work on-site to supply repair ceramics and combustion gas. This work was conducted in a high-temperature environment, making it dangerous. ■After Implementation It has become possible to automatically and continuously supply repair ceramics and combustion gas on-site, leading to improved work efficiency, enhanced working conditions, and increased safety. Operations can now be conducted even with powders that are difficult to transport due to automatic attachment and detachment, as well as gases that require immediate detection of external leaks. In powder transfer, metal components can wear down and damage the inner surfaces of pipes, so ceramic linings are being installed.

• Pipe Fittings

During the mold exchange of injection molding machines that manufacture plastic products and press machines commonly used in the automotive industry, the manual tasks of connecting and disconnecting hydraulic, air, vacuum, and electrical systems can be automated using auto connectors. The coupler itself has an eccentric mechanism with a radius of 1.5mm (for standard products), making installation easy. If a larger eccentricity is required, we can design and manufacture the entire system to accommodate that need.

• Pipe Fittings

Before adopting our automatic connection and disconnection device (auto connector, auto coupler, auto joint), it seems that dust and metal shavings accumulated in the connection part of the APC auto connector, leading to contamination and connection failures. Since our auto connector has a flat touch seal on the connection surface, it is free of irregularities, making it easy to remove dust and metal shavings, thus eliminating the deterioration of hydraulic oil and connection failures. Additionally, contamination and connection failures in the hydraulic piping have been eliminated.

• Pipe Fittings

■What is an ALL-PTFE Connector? An ALL-PTFE connector features an internal valve that is integrally molded from PTFE, ensuring that the sliding parts during the opening and closing of the internal valve are isolated from the wetted parts, preventing product contamination. It is particularly suitable for lines following sterilization processes where maintaining a sterile condition is crucial. This product pursues the functions required in manufacturing equipment in this field (safety, cleanability, durability) while also being compact and lightweight. Additionally, since all wetted parts, including the internal valve, are made of PTFE, there is no leaching of metal ions into the process fluids, making it suitable for equipment used with chemicals such as wafer cleaning solutions and substrate coatings in the semiconductor field. ■Features of Nabtesco Service's ALL-PTFE Connector High cleanability ⇒ The internal structure is very simple, with no areas for fluid retention. No need for localized SIP in the shaft ⇒ The internal valve opening and closing mechanism is completely isolated from the wetted parts. Elimination of contamination ⇒ A unique fixation method is employed that prevents bypassing around sealing components. Usable for fluids that are sensitive to metal ion leaching ⇒ Since all wetted parts are made of PTFE, there is no leaching of metal ions. Excellent maintainability ⇒ Achieved compactness and lightweight design compared to conventional valves of the same size.

• Semiconductor inspection/test equipment

【Case Study】 This is a device that allows for the automatic connection and disconnection of the cooling water needed during mold changes in a press machine. 【Before Implementation】 When changing molds, it took a long time to connect and disconnect the piping. Additionally, since the work was done around the press machine, it posed a danger to the workers. A few times a year, there were mistakes in connections or connection failures. 【After Implementation】 By adopting an auto connector, the connection and disconnection work has been automated. It also accommodates large diameter (cooling water) of 80A. The automatic connection and disconnection of air piping utilizing the stroke of the die lifter has reduced setup time and improved productivity.

• Other industrial robots

This is a manual mobile tank cart equipped with an automatic attachment and detachment device (auto connector, auto coupler, auto joint) for the tank bottom. The loading and unloading operations for the tank are automated. The movement of the tank is also made easier with a mobile cart installed under the tank. It can accommodate not only liquids but also powders and slurries. The risk of lot-out during the discharge from the tank is eliminated, freeing operators from heavy labor and hazardous tasks.

• Trolley

We automate the attachment and detachment of hydraulic, electrical, and pneumatic components on the inspection line using automatic attachment and detachment devices (auto connectors, auto couplers, auto joints). By arranging the necessary connectors on the panel, simultaneous automatic attachment and detachment is possible. A centering mechanism can be equipped to match the stopping position accuracy of the inspection pallet (platform). Various utilities such as steam, vacuum, air, electricity, hydraulic, and slurry can be attached and detached simultaneously. We design and manufacture custom solutions according to the customer's equipment situation. Please consider using this for factory automation and unmanned operations!

• Other industrial robots

This is a device that automates the attachment and detachment of urban gas 13A (LNG). It features a double-structured connector (coupler) designed to detect any gas leaks that may occur. 【Advantages】 - Significantly reduces the time required for attachment and detachment tasks. - Prevents equipment damage caused by connection errors. - Avoids work in hazardous locations. - Prevents accidents due to hose detachment from poor locking.

• Pipe Fittings

We will automate the electrical and air connection work of the full trailer.

• Automotive Connectors

We will automate the connection work of hydraulics, air, and electricity in the ladle turret. By automating connection work in hazardous locations, high-temperature environments, and dust-heavy environments, we will improve worker safety. Production efficiency will increase. We have over 50 years of experience in steel mills.

• Other industrial robots

This device is an automatic attachment and detachment system for the electrical wiring between the sheave box and the lifting equipment, operated remotely after the hook hanging operation is completed during electric hoist work with a ceiling crane.

• Other Connectors

We can automate the connection of argon gas for bubbling, which is necessary when placing a pot on a steel transport cart. - Production efficiency - Elimination of hazardous work By automating the connection work near the high-temperature pot, we can ensure the safety of the workers. We have over 50 years of experience in the steel industry and can handle dust and high-temperature environments. If only argon gas is required, no driving air or other utilities are necessary. It is also possible to add air, electricity, or hydraulics.

• Other industrial robots

The work of attaching and detaching electricity, hydraulics, lubricants, cooling water, air, etc., during the exchange of BUR (backup rolls) in rolling mills used in steelworks can be automated. We have over 50 years of experience and have numerous achievements with three blast furnace companies and electric furnace manufacturers. We can also accommodate environments with a lot of dust and high temperatures. Additionally, we can provide custom solutions for large amounts of eccentricity. Our patented vibration prevention mechanism prevents equipment malfunctions caused by large mill vibrations, such as those found in hot rolling lines.

• Other industrial robots

The slab continuous casting equipment in the steel mill has been automated by introducing an automatic connection device (auto connector) for the attachment and detachment of air, hydraulic, water, electricity, etc. to the tundish. It can be used in environments with a lot of dust, high temperatures, and significant core misalignment. We have over 50 years of experience in the steel industry. 【Benefits】 - Elimination of connection work in dangerous areas. - Improved production efficiency. - No more human connection errors.

• Pipe Fittings

In the steel mill, the automation of the attachment and detachment of air, steam, and LPG to the electric furnace burner preheating device has been implemented. It can be used even in environments with high dust, high temperatures, and large eccentric amounts. We have over 50 years of experience in the steel mill sector. 【Benefits】 - Eliminates connection work in hazardous areas. - Improves production efficiency. - Space-saving compared to using cable carriers.

• Pipe Fittings

We will automate the connection and disconnection of power and connectors to the TPC (Topied Car) within the steel mill. When driving the tilt motor, it is necessary to connect the power supply near the molten iron after the Topied Car enters the pit. By automating this process, we will eliminate dangerous tasks and improve safety and production efficiency.

• Other Connectors

Our company designs and manufactures forced circulation lubrication systems. We have extensive experience in steel mills, power plants, press machines, and various types of plants. We can design and manufacture custom solutions according to our customers' needs, so please feel free to consult with us first.

• Hydraulic Equipment
• others

Our hydraulic equipment has been able to solve the "problems" our customers face together with them, accumulating numerous achievements. Based on thorough discussions with our customers, we have made proposals tailored to the specific requirements of each facility, which have been widely adopted by plant manufacturers and machinery manufacturers. With a focus on custom-made solutions in our "manufacturing," we pride ourselves on our speedy response and consistently provide assembly, on-site inspection, and maintenance tailored to our customers' specifications through optimal design.

• Hydraulic Equipment