Authentec co., Ltd. List of Products and Services

The internal structure of the "AUDEBU 1000" machine adopts a long-lasting design that minimizes the impact of dust. By reducing the amount of dust in the factory, we consider the working environment and reduce issues such as rust transfer, poor plating, and poor painting, achieving higher quality post-processing. Furthermore, it enables stable operation with fewer failures even under harsh usage conditions. 【Features】 ■ Detailed processing condition settings ■ Efficient dust collection ■ Stable adhesion ■ Wide processing range ■ Long-lasting conveyor belt ■ Excellent design for operability and visibility *For more details, please refer to the PDF document or feel free to contact us.

The "AUDEBU 600" is a compact yet highly efficient R-edge chamfering and deburring machine. In response to the increasing demand for R-edge chamfering on product edges, we consistently provide high-quality deburring and R-edge chamfering processing. It reduces waiting time when setting the workpiece during operation, alleviating stress and enhancing work efficiency. 【Features】 ■ Space-saving design that can be installed anywhere ■ High grinding power with a 6-brush structure ■ Brush rotation and pivot mechanism ■ User-friendly touch panel and cover shape ■ Capable of deburring without scratches ■ By linking with the cleaning machine Racoon, it enables deburring and cleaning in one pass *For more details, please refer to the PDF document or feel free to contact us.

"AUDEBU Carry" is a deburring machine born from on-site know-how. It is capable of deburring press (stamping) products and products after bending processing, which were difficult to fix and impossible to deburr with conventional deburring machines. Additionally, it has a built-in cyclone dust collector, and the collected dust is gathered in a pail at the bottom of the dust collector, making dust disposal easy. [Features] - Compact design that does not require a specific installation location (easy to move) - Economical (brushes from the AuDeBu series can be shared) - Capable of deburring three-dimensional shapes - Built-in dust collector *For more details, please refer to the PDF document or feel free to contact us.

The "AuDeBu1000 MPF" is a deburring machine that achieves both fine grinding and strong grinding for laser dross that could not be removed until now. By using a dedicated polishing brush for surface-treated steel plates (fringe dance flap), it can perform deburring and edge rounding without affecting the zinc coating layer of the surface-treated steel plates. By adopting an operation panel at the front and back, it allows for operation without having to move to the front when changing processing conditions or replacing brushes, and the wheel can also be adjusted electrically from the operation panel. 【Features】 ■ Excellent workability and grinding power ■ Hairline processing is also possible ■ Fine-tuned processing condition settings ■ Polishing brush for surface-treated steel plates ■ Pursued safety ■ Enables deburring and cleaning in one pass by linking with the cleaning machine Racoon *For more details, please refer to the PDF document or feel free to contact us.

"Lissmac" enables simultaneous double-sided R-edge processing. We offer the "SBM-B," which can remove burrs after laser processing and eliminate oxidation films on the edges, and the "SBM-S-J," which can deburr workpieces with protective sheets. It can process material thicknesses of up to 20mm. 【Features of SBM-B】 ■ Brushing can be performed on both the top and bottom surfaces simultaneously. ■ Brushing can be done on both the outer perimeter and internal holes. ■ It can process material thicknesses of up to 20mm. ■ Brushing can be done without using water (dry type). *For more details, please refer to the PDF document or feel free to contact us.

At Authentic Co., Ltd., we offer various options for the deburring machine "AuDeBu." The "RCS Return Conveyor System" allows operators to work "alone" without having to move. When the conveyor is not in use, it can be stored inside the machine, achieving space-saving design. Additionally, we have the "BRS Barcode Reader System," which uses barcodes to automatically read the brush rotation speed and number of turns, and the "TMS Thickness Measurement System," which can be developed into an automated line for brush height adjustment. 【Features】 <RCS Return Conveyor System> ■ Can be operated by one person ■ Structure allows the conveyor to pass through the machine ■ Does not sacrifice floor space ■ Conveyor can be stored inside the machine *For more details, please refer to the PDF document or feel free to contact us.

"Furadance" is a polishing brush designed for soft products made of aluminum and non-ferrous metals. Traditional polishing brushes left brush marks on the surface of treated steel plates, resulting in failures during customer inspections. However, through improvements, the polishing brush "Furadance," which is less likely to leave surface scratches, has been completed. It provides a beautiful finish with minimal visibility of polishing brush marks on treated steel plates (such as SECC, SGCC, ZAM). The brush shape allows the tip to penetrate small diameter holes, irregular holes, and notches. 【Features】 - Achieves high-quality processing with no visible brush marks - Allows for a fine and glossy finish - Ideal for R chamfering of treated steel plates - Gentle on products with a "flexible brush" design For more details, please contact us or download the catalog.

Authentec Co., Ltd. is a company that sells and provides maintenance, regeneration, and services for sheet metal and finishing equipment. One of the primary concerns for those in the sheet metal industry is that deburring surface-treated steel sheets will cause the surface treatment to peel off. In reality, there is no need for such concern. This document presents the reasons along with actual survey results. [Contents] ■ Deburring of surface-treated steel sheets ■ Quality survey results of surface treatment on galvanized steel sheets before and after deburring ■ Cross-sectional SEM observation ■ Additional experiment "Salt spray test" *For more details, please refer to the catalog or feel free to contact us.

Authentec Co., Ltd. is a company that sells and provides maintenance, regeneration, and services for sheet metal and finishing equipment. When choosing a deburring machine, the most important factor is the processing cost per part. It is necessary to satisfy the required quality and production volume for the parts while minimizing the overall processing cost by integrating all processing steps. However, there are usually constraints based on the individual manufacturing circumstances. This document introduces the calculation method for processing costs, which is essential for selecting a deburring machine. [Contents] ■ Cost calculation for deburring ■ Cost calculation formula for deburring ■ Consulting before the introduction of a deburring machine *For more details, please refer to the catalog or feel free to contact us.

Authentec Co., Ltd. is a company that sells and provides maintenance, regeneration, and services for sheet metal and finishing equipment. This document introduces the principles of burr generation in general metal processing, going beyond the scope of sheet metal processing, including topics such as "How do burrs occur in peripheral components?" and "Types of burrs generated by various processing methods." [Contents] ■ Burrs generated by processing ■ Why do burrs form? ■ Types of burrs from various processing methods ■ Burrs generated in other metal processing compared to those in sheet metal processing *For more details, please refer to the catalog or feel free to contact us.

Authentec Co., Ltd. is a company that sells and provides maintenance, regeneration, and services for sheet metal and finishing equipment. By performing R chamfering, the paint adheres evenly, resulting in significant rust prevention. The majority of the reasons why painted sheet metal products rust is due to the presence of burrs. This document introduces the relationship between rust and R chamfering, as well as experiments to confirm their correlation. [Main Contents] ■ The relationship between rust and R chamfering ■ Examples of rust occurring on painted sheet metal products ■ The true mechanism behind rust formation on sheet metal products ■ Is it really a painting defect? ■ The impact on painted sheet metal products *For more details, please refer to the catalog or feel free to contact us.

Authentec Co., Ltd. is a company that plans and sells deburring machines specifically for R-edge finishing, as well as sales of peripheral equipment for sheet metal processing. The "Deburring Rescue Team" considers the ultimate deburring of sheet metal products and aims to solve the deburring concerns of everyone working in sheet metal factories. This document provides useful information about the burrs that occur in sheet metal processing and the types of deburring machines available. 【Main Contents】 ■ What are the burrs that occur in sheet metal processing ■ Issues with deburring work using grinders and files ■ What improvement methods are available ■ What types of deburring machines are there ■ Productivity of deburring machines *For more details, please refer to the catalog or feel free to contact us.

In the case study of the deburring machine "AuDeBu1000," we introduce the implementation at Nisshin Welding Co., Ltd., which provides metalwork through a consistent production system. 【Implementation Effects】 - Particularly small materials had been quite labor-intensive, but the deburring exceeded expectations. - For small workpieces that were originally planned to be processed manually, we adjusted the suction pressure of the conveyor belt and the rotation speed of the brushes, and when we actually performed deburring on the small workpieces, the results exceeded expectations. *For more details about the product, please refer to the catalog or feel free to contact us.

In the case study "AuDeBu BlackLine1100," we introduce the implementation at Tawarako Co., Ltd., which consistently handles precision sheet metal and laser processing. 【Implementation Effects】 ■ It has become possible to remove the oxide film generated by laser cutting. ■ While reducing the burden on workers, activities to expand the customer base among new clients are also being promoted. *For more details, please refer to the "PDF Download" below or contact us.

In the case study "AuDeBu1000, Carry AuDeBu," we introduce a case of implementation at Yōhoku Co., Ltd., which consistently handles everything from mold manufacturing to processing and assembly of press products. 【Implementation Effects】 ■ The issue of imbalance in the entire process during the deburring stage has been resolved. ■ While reducing the burden on workers, activities to expand the customer base have also progressed. ■ Speeding up and achieving uniform product quality can be realized. *For more details about the products, please refer to the catalog or feel free to contact us.

We will introduce case studies of Authentec's deburring machines, which are involved in the installation, sales, and maintenance of sheet metal processing machines and R chamfering devices! For sheet metal workers, there are common issues that everyone struggles with… “Variability in work efficiency and quality” “It’s hard to see the time and processes involved in manual tasks” “There are limits to manual work” “I want to automate time-consuming cleaning processes” Many sheet metal workers share similar concerns. [Contents] ■ Nisshin Welding Co., Ltd.: Introduced product 'AuDeBu1000' ■ Yohoku Co., Ltd.: Introduced products 'AuDeBu1000' and 'Carry AuDeBu' ■ Tokai Riken Co., Ltd.: Introduced products 'AuDeBu1000' and 'AuDeBu Racoon' ■ Tawara Industrial Co., Ltd.: Introduced product 'AuDeBu BlackLine1100' *For more details, please check the "PDF Download" below or contact us.

Our company, which has been maintaining sheet metal processing machines for over 20 years, provides information that helps improve product quality as "useful information." This document thoroughly explains everything from the "mechanism of burr generation" in general metal processing to "types of burrs." It also describes the types and characteristics of burrs based on processing methods, contributing to hazard prediction and safety measures! [Contents] ■ Burrs generated by processing ■ Why burrs are formed ■ Types of burrs by various processing methods, etc. *For more details, please download the PDF or contact us.

Our company, which has been maintaining sheet metal processing machines for over 20 years, provides information that helps improve product quality as "useful information." As the first installment, we are currently offering a technical booklet for free, covering the "mechanism of burr generation" to "types of burrs" in general metal processing. This will also be helpful in investigating, predicting, and addressing the causes of burrs in sheet metal processing. ★ Burr removal test processing is now accepting applications, limited to the first 10 companies! ★ Please apply through the "Contact Us" section below! [Contents] ■ Burrs generated by processing ■ Why burrs are formed ■ Types of burrs by various processing methods ■ Burrs generated in other metal processing compared to those in sheet metal processing *For more details, please refer to the catalog. Feel free to contact us as well.

What are the differences between a sheet metal shop that has a deburring machine and one that does not? When using a sander (hand grinder) for deburring, the part being ground is not visible to the worker during the process, so they rely on their intuition to perform the deburring. As a result, the quality of the work can vary significantly depending on the worker. With a deburring machine, anyone can achieve the same level of quality. 【Features】 ■ Employees are freed from the 3K (hard, dirty, dangerous) conditions ■ Large amounts of deburring work are automated ■ Differences in work quality due to the person performing the deburring are eliminated ■ The thickness of the paint film becomes uniform, making the product less prone to rust ■ Plating treatment is possible ■ Issues related to hygiene due to scratches on R surfaces are eliminated *For more details, please refer to the PDF document or feel free to contact us.

The reason for the meticulous removal of burrs from sheet metal products is that the enactment of the Product Liability Law (PL Law) has clarified that when someone is injured by a product, the responsibility lies with the designer or manufacturer. There are still companies that postpone the introduction of deburring machines, citing reasons such as "the deburring machine produces sparks inside, so it must be wet-type," but these are merely outdated issues with deburring machines that have already been resolved. The reason for this discrepancy is due to the transition to brush-type deburring methods. 【What is the PL Law (Product Liability Law)?】 ■ It is a regulation that stipulates the liability for damages of manufacturers, etc., in cases where damages arise due to defects in products. In a formal sense, it refers to the Japanese law that regulates the aforementioned liability for damages. ■ Enacted on July 1, 1995. *For more details, please refer to the PDF document or feel free to contact us.

The reason why there are many metal products made through sheet metal processing (plastic processing) is that it has overwhelmingly high productivity, meaning that large quantities can be produced in a short time, and additionally, there is no waste material generated. So, what are the methods for finishing the edges of sheet metal products? Here, we will introduce the details of four types of edge finishing methods. 【Overview】 ■ No Burrs - This means that burrs can cause injuries to hands, so please make sure to remove them all with a file. ■ Chamfering - This means that, just to be safe, please slightly bevel the edges. ■ C Chamfering - This is likely used to indicate that the dimensions can be approximate, but the edges should be clearly beveled. ■ R Chamfering - This means to round off the edges. *For more details, please refer to the PDF document or feel free to contact us.

People involved in the manufacturing of metal products are required by customers to provide products that do not rust for a long time. Even painted metal products can rust, as you may know. However, the sheet metal workers possess a definitive technology that is practical, inexpensive, and enhances rust prevention effects regardless of the type of coating applied. That is the R chamfer. By creating an R edge, a surface area for the paint to adhere to is generated, allowing for an even coating thickness on both the edges and the surrounding areas. Since the primary purpose of applying paint to sheet metal products is to enhance rust prevention, I believe that all edges of painted sheet metal products should be R chamfered. *For more details, please refer to the PDF document or feel free to contact us.

For those in the sheet metal industry considering deburring of sheet metal products, the primary concern is likely that deburring surface-treated steel plates will cause the surface treatment to peel off, isn't it? In response, Authentec conducted sample experiments. The results proved that the physical condition of the surface-treated steel plates after deburring is almost equivalent to their condition before deburring. However, to address the concerns that one cannot feel assured until it is confirmed that "rust does not occur," we also conducted a salt spray test on the same product. These experiments demonstrated that our deburring machine "AuDeBu" can perform deburring without affecting the coating of surface-treated steel plates. *For more details, please refer to the PDF document or feel free to contact us.*

Considering the cost of the machine and the balance of the design mechanism, the correct number of brushes for the deburring machine is 6. At the time of the basic design (15 years ago), "AuDeBu" conducted sufficient experiments and discussions on the advantages and disadvantages of oscillation. According to the analysis by Authentec, the advantage of oscillation was supposed to be that it would remove burrs more uniformly than without it, but the experimental data showed that both methods resulted in almost the same level of burr removal. If oscillation is performed, there is a high possibility that the deburring machine, which has become the customer's asset, will be lost in about 20 years. Therefore, we decided to stop oscillation and protect the customer's asset. Due to this background, our "AuDeBu" has chosen a structure with 6 brushes and no oscillation. *For more details, please refer to the PDF document or feel free to contact us.

The "AUDEBU BlackLine1100/650" is a deburring machine that excels in removing oxide films for large workpieces. It reduces deburring time to about one-tenth of manual work! You can select the appropriate combination based on the characteristics of the material and the intended use (oxide film removal, weld spatter/dross removal, deburring, R edge chamfering, etc.). It is effective not only for regular deburring and oxide film removal but also for weld spatter and dross removal, maximizing deburring effectiveness by using polishing brushes suited to the application. 【Benefits of Introduction】 ■ Introduction Effect: Deburring and oxide film removal, weld spatter and dross removal ■ Improved Work Efficiency: Time reduced to about one-tenth of manual work ■ Enhanced Quality: Uniform processing quality without relying on operators ■ Safety Assurance: Dust control measures and liberation from hazardous tasks *For more details on the specifications of the deburring machine, please refer to the PDF document or feel free to contact us.

In the case study "Deburring Machine, Cleaning Machine, IoT Service (Maruju Co., Ltd.)", we introduce the implementation case of Maruju Co., Ltd., which conducts precision sheet metal processing in various fields such as medical devices and measuring instruments. 【Installed Models】 ■ 2 Deburring Machines "AuDeBu 1000" ■ Oxide Film Removal Compound Machine "AuDeBu BlackLine" ■ Deburring Machine Capable of Complex Shapes "Carry AuDeBu" ■ Blank Material Dual-Sided Cleaning Machine "AuDeBu Racoon800" ■ IoT Service "aCloud" *For details on the implementation effects and products, please refer to the catalog or feel free to contact us.

At Nanetsu Kogyo Co., Ltd., the deburring machine that was already in operation was of a type that could not handle small workpieces, so deburring was done manually each time. Therefore, we introduced our deburring machine 'Mini AuDeBu' that can accommodate small workpieces. After the introduction, we received feedback stating, "The turntable system requires a small installation space and allows for solo operation, which is a significant advantage." In addition, we also introduce case studies of the introduction of deburring machines, cleaning machines, and IoT services. 【Model Introduced】 ■ Deburring machine for small workpieces 'Mini AuDeBu' - Safe and secure operation for dangerous small deburring tasks - Achieves complete solo operation with a turntable system - High-quality R edge chamfering work *For more details, please refer to the PDF document or feel free to contact us.

The automatic deburring machine 'AUDEBU CX' for sheet metal processing features a C-type frame and dual conveyor, significantly improving operability, visibility, and compatibility with various workpiece sizes. The C-type frame structure allows for deburring processing of up to approximately 1,500mm through "dragonfly processing," and the visibility from three sides makes it easy to see and replace workpieces. This is a must-see for those struggling with manual deburring using grinding wheels, grinders, brushes, and other tools in the sheet metal processing workflow! 【This is a must-see for those facing the following issues】 - Want to improve the working environment in the sheet metal processing area - Want to eliminate dust during deburring in the factory - Want to accommodate deburring for 5x10 sheets - Want to add a rounded edge to protect painted products from rust - Want to eliminate manual wiping tasks *For more details, please contact us or download the PDF to view.

"AUDEBU IQNOIA" is an innovative deburring machine equipped with a uniquely developed new adsorption structure that enables the secure fixation of small workpieces, which were previously difficult to process, while achieving a 30% reduction in power consumption. Additionally, it employs a magnet system in the brush rotation section, making it maintenance-free due to its oil-less and non-contact design. The dual conveyor allows for independent settings of the driving direction and speed for the left and right conveyors. This expands operational flexibility for simultaneous processing of different types of workpieces, one-person operation, and front-and-back processing, thereby reducing man-hours. [Features] - Newly adopted magnet system - 30% reduction in power consumption due to the new adsorption system (patent pending) - Simple maintenance structure - User-friendly for anyone (automatic origin return function standard) - Equipped with a new oscillation mechanism - Efficient dual conveyor *For more details, please download the PDF or feel free to contact us.