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In recent years, the impact of the COVID-19 pandemic has led to significant issues in the apparel industry regarding the disposal of clothing and its negative effects on the environment. It is said that the annual disposal amount of clothing is 500,000 tons, and in such a situation, further consideration for the environment is becoming increasingly necessary. Many companies are already working on the SDGs, but I believe that further contributions can be very effective in enhancing corporate image and branding. Would you like to contribute to the SDGs using "eco-plastic" and reduce environmental impact? Please feel free to contact us when needed. 【Features of Eco-Plastic Material】 <Green Polyethylene> ■ Environmentally friendly polyethylene made from sugarcane ■ Has the same performance as regular polyethylene and is recyclable ■ A new material that can reduce CO2 emissions ■ A lineup including HDPE and over 20 grades available *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationIn the transforming automotive industry, the movement towards CASE is gaining momentum, and the Japanese government has announced that new car sales will be limited to electric vehicles by 2035. In conjunction with this, the challenge of battery weight for EVs requires the lightweighting and miniaturization of various components as a solution. Depending on processing technology, it may be possible to create sizes and shapes that were previously thought impossible through "electrical discharge machining." Leave the processing of parts to us. 【What can be done with electrical discharge machining】 ■ If you want to avoid through-holes and need pocket machining with a bottom ⇒ Die-sinking electrical discharge machining ■ If you want taper machining, ultra-thin plate processing, or high-precision machining ⇒ Wire-cut electrical discharge machining ■ If you want to drill holes in high-hardness quenched steel, carbide, or difficult-to-machine materials ⇒ Fine hole electrical discharge machining *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationIn recent years, with the outbreak of the novel coronavirus, the digitalization of various parts of society has progressed, and semiconductors have further increased in importance as a core product. In the field of semiconductor manufacturing, thorough quality control of products on the manufacturing floor is required, particularly in relation to foreign matter issues that can cause product defects. Additionally, fastening components such as jigs and bolts made of aluminum alloy used during the manufacturing process may undergo anodizing treatment, but there is a problem where the coating can crack or peel off at high temperatures. In the semiconductor manufacturing sector, we prevent the generation and contamination of dust due to coating peeling by using "Crackless Hard Anodizing," which can withstand temperatures up to 350°C, unlike regular anodizing. 【Characteristics of Crackless Hard Anodizing】 ■ Electrical insulation, heat resistance ■ Corrosion resistance, dust-proofing ■ Heat dissipation, sliding properties *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationIntroducing "Welding Methods" to prevent the potential contamination of foreign substances caused by essential welding products in machinery and equipment. In recent years, reports of foreign substance contamination in food have increased, making consumers more sensitive to the issue. When foreign substance contamination is discovered, major food manufacturers often take voluntary recall actions to prevent the escalation of the problem and to avoid damage to their corporate image, making contamination countermeasures essential in the food industry. Additionally, the manufacturing stage of the machinery used daily in food factories can sometimes be the source of foreign substance contamination. 【Countermeasures for Foreign Substance Contamination Welding】 ■ TIG Welding ■ Plasma Welding ■ Submerged Arc Welding ■ MIG Welding ■ Projection Welding *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationIntroducing "Polishing" to prevent particle generation in electronic component manufacturing equipment. In the automotive industry, which is undergoing a transformation in polishing, the trend towards CASE (Connected, Autonomous, Shared, Electric) is accelerating rapidly, and the electric vehicle market is expanding rapidly. In Japan, the electrification targets for commercial vehicles by 2035 are becoming more solidified, leading to an increase in the production of electronic components associated with electric vehicle manufacturing. One of the challenges is how to suppress the generation of particles (dust and particles), which are a major enemy of electronic components. Would you like to learn more about polishing and solve the challenges in electronic component manufacturing? 【Typical Polishing Methods】 ■ Lapping ■ Buffing ■ Barrel Polishing *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationMany machine parts are made through metal processing, and each requires a suitable processing method. Additionally, even with similar shapes, the processing method can affect costs and finishes. Therefore, we would like to introduce "bending processing," which can be done relatively inexpensively and results in minimal material loss. If you have any questions, please feel free to consult with us at Equal. 【Typical Bending Processes】 ■ Bottoming Bending ■ Coining Bending ■ Free Bending ■ R Bending ■ Hemming Bending ■ Pipe Bending *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationDue to the current global semiconductor shortage, the demand for semiconductor manufacturing equipment is also increasing. In semiconductor manufacturing equipment, precision and durability are required to produce semiconductors without any defects. As a result, many parts of semiconductor manufacturing equipment are made of difficult-to-machine materials and are valuable, making it quite challenging to replace these parts. Therefore, by using grinding processes to achieve high precision even with difficult-to-machine materials, dimensional accuracy can be improved, reducing wear and preventing deterioration of the parts. Why not reconsider your processing methods and extend the equipment's lifespan through grinding? **Effects of Grinding Processing:** - **Increased Equipment Lifespan** - Grinding the target parts improves dimensional accuracy. - A smoother surface reduces unnecessary wear, leading to an extended equipment lifespan. - **High Dimensional Accuracy Processing** - The amount of material removed per processing is minimal, allowing for high precision even with difficult-to-machine materials. - The use of grinding machines enables surface processing at the micrometer level. *For more details, please refer to the PDF document or feel free to contact us.*
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Free membership registrationCurrently, the automotive industry places great importance on the production of CASE (Connected, Autonomous, Shared, Electric) technologies. The pace of technological innovation in electronic components is rapid, and we must accelerate the cycle from development to production to keep up. As a result, many companies are opting to make some of their product equipment interchangeable to speed up the cycle from development to production. Within this context, a challenge arises in maintaining precision while using various materials. Equal proposes various materials for alternative products while enhancing precision through metal processing technology. We contribute to further accelerating the cycle from development to production of CASE technologies. 【Features】 ■ High-precision processing through polishing and grinding ■ Promotion of high precision, ultra-fine, and high integration ■ Support for assembly with multiple materials ■ Support for items requiring current compatibility *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThere is a continued shortage of inexpensive, insulating, durable, and chemically resistant general-purpose PVC material. The background includes factors such as the "expansion of demand for semiconductor factories," the "increased demand for insulation materials for wires and cables," and the "anticipated increase in demand for cables for offshore wind power generation." These factors are not expected to be resolved quickly, and a further shortage of PVC is anticipated in the future. In response, we are conducting real-time material procurement at our overseas factories and offering alternative materials in Japan. Please feel free to contact us if you need assistance. **Reasons for the PVC Shortage** - Expansion of demand for semiconductor factories - Revitalization of the housing market in the U.S. due to large-scale monetary easing - Increased demand in Japan primarily for construction materials such as pipes - Expansion of demand for insulation materials for wires and cables - Expansion of infrastructure development for high-speed communication standard "5G" - Anticipated increase in demand for cables for offshore wind power generation *For more details, please refer to the PDF document or feel free to contact us.*
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Free membership registrationIn recent years, due to the depreciation of the yen and the re-recognition of BCP risks from concentrated sourcing from a single country, the demand for China Plus One has been increasing, and many companies in the manufacturing industry are reviewing their supply chains. Therefore, we would like to introduce our company, Equal Vietnam, as an option for China Plus One. If you have any questions, please feel free to consult with Equal. 【Equal Vietnam Features】 ■ There have been no instances of logistics being halted due to lockdowns ■ Transactions in yen through intra-group procurement ■ No price increases due to the depreciation of the yen ■ Assurance for repeat items *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationAre you troubled by the fact that the aluminum parts you ordered function well but have scratches or look dirty? Especially with aluminum, it is more prone to scratches than iron, making appearance quality a common issue. That’s why Equal not only provides products that meet the dimensions specified in the drawings but also ensures thorough attention to the finish quality, including surface roughness. Additionally, we have received recognition in industries that require high appearance quality, such as exterior parts and the semiconductor and electronics sectors. [Reasons for Equal's High Quality] - Careful finishing cultivated through precision plastic processing - Strict management manual - ISO9001 certification (domestic and Vietnam) - We have a factory in Binh Duong Province, Vietnam, providing products with the same quality as in Japan. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationDo you have concerns like 'I need a part but only have the physical item without a drawing' or 'The part is damaged, but I can't find the same part and consulting everywhere is a hassle...'? We can solve that problem with the technology of 'Reverse Engineering.' We measure the part to create a drawing and then create a 3D model using 3D CAD. Based on that design information and drawing, we manufacture the part. If you have any questions, please feel free to consult with us at Equal. 【Workflow】 ■ Confirmation of the physical item (on-site confirmation available) ■ Three-dimensional measurement ■ Drawing ■ Approval ■ Production processing ■ Inspection and delivery *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationRecently, natural disasters, particularly the impact of the COVID-19 pandemic, have brought renewed attention to BCP (Business Continuity Planning) measures. It is undesirable for the procurement sources of raw materials for production lines, which are the backbone of the manufacturing industry, to be temporarily halted or scaled down due to disasters, leading to delays or stoppages in supply. Therefore, I believe it is necessary to secure suppliers that can provide a stable supply of products with abundant production bases and consistent quality. In this regard, Vietnam also has production bases, and its young and abundant workforce, along with proactive capital investment, enables further production capacity and stable supply. **Features of Vietnam:** - There is an additional 3,000 m² of vacant space behind the factory. - Equipment investments are planned according to social demand and customer needs. - We contribute as a partner to supply the necessary products, prototypes, and equipment parts for companies' new businesses and product development. *For more details, please refer to the PDF document or feel free to contact us.*
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Free membership registrationEqual Co., Ltd. has production bases not only in Aichi Prefecture, where its headquarters is located, but also in Vietnam, which is a strong candidate country for BCP measures. Like the Japanese factory, it also accommodates production in small quantities of various types. Since transactions are conducted in yen through group company procurement, there is no concern about price increases due to the depreciation of the yen. In addition to thorough price responses for mass-produced items, we also support custom-designed products and various assemblies, providing the necessary products, prototypes, and equipment parts for companies' new businesses and product development. [Reasons for Choosing Us] ■ Suitable as a production base for BCP measures ■ Supports mass production and custom design ■ Thoroughly accommodates a wide variety of construction methods ■ Superior advantage in material procurement ■ Reliable inspection system *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationIn October 2020, the government declared its aim to achieve carbon neutrality by reducing greenhouse gas emissions to zero by 2050. As one of the measures to achieve carbon neutrality, reducing power consumption has been highlighted. Therefore, we propose reducing power consumption by lightweighting equipment components. Would you like to tackle carbon neutrality using equal cutting technology? 【Applicable Materials】 <Metal> ■ SUS304 ■ Aluminum (A2017) <Resin> ■ PEEK ■ PPS ■ Unilate ■ Machinable Ceramic (Hotavel) ■ Fine Ceramics (Alumina) *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationAt Equal, we accept processing for prototypes and experiments starting from one piece. We can handle a variety of materials, from metal materials such as aluminum, iron, and ceramics to resin materials like plastics and rubber. This is an excellent proposal for those who are struggling with requests such as "I want to slightly change a part of my experimental equipment," "I want to perform difficult processing that I can't do myself," or "I want to quickly create prototypes from drawing creation to manufacturing." 【Features】 ■ We are equipped with numerous milling and lathe processing machines, allowing for various processing methods and a wide range of materials to be ordered. ■ We also own overseas factories, enabling us to handle materials that are difficult to obtain domestically. ■ We can carry out everything from drawing creation to manufacturing in-house consistently. ■ Ideal for turning images and ideas into prototypes. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registration"I would like you to do just one custom processing that I cannot do myself." "I want to create something from scratch while consulting with a professional." "I want to replace parts of an old device from a laboratory that is no longer sold." Are there any students or researchers facing such concerns? At Equal, we can solve all of these issues. For example, in single-item precision processing, orders can be placed starting from just one unit. This is ideal for experimental prototypes. We also accommodate many other requests, so if you have even a slight interest, please feel free to contact us. 【Features】 ■ Single-item precision processing - Orders can be placed starting from one unit - Ideal for experimental prototypes ■ Design drafting - Proposals for designs tailored to your needs through consultation ■ Reverse engineering - Ability to recreate items that no longer have drawings or parts that have been discontinued *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationDue to the outbreak of the novel coronavirus, there has been a series of production cuts, particularly in the aviation industry. Among these, the number of parts manufacturers capable of responding to complex demands has also decreased. However, due to the characteristics of the aviation industry, which requires low-volume production of a wide variety of items and incurs significant research and development costs under strict standards, high-precision and low-volume production is essential. At Equal, we accept orders starting from single-unit production, allowing for flexible responses and quick deliveries. Additionally, having a factory in Vietnam enables us to handle materials that are difficult to obtain in Japan. 【Features】 ■ We accept orders starting from single-unit production, allowing for flexible responses and quick deliveries. ■ With a factory in Vietnam, we can also handle materials that are difficult to obtain in Japan. ■ Suitable for ordering parts and production tools in the aviation industry. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationIn recent years, the aviation industry, primarily led by Western companies, has been advancing into the Asian market. The Japanese government is also providing support for domestic small and medium-sized aircraft parts manufacturers to expand, and the momentum for Japanese SMEs to enter Asia is growing. In addition to this trend, European companies are leading the charge towards carbon neutrality, which shows no signs of slowing down. In this context, Ikor will leverage its factory in Vietnam to enable stable procurement and precision processing of resins in Vietnam. 【Industry Concerns】 ■ The necessity of expanding into Asia due to its rapid development ■ Responding to carbon neutrality ■ The need for support in producing a wide variety of parts in small quantities ■ The desire to place bulk orders for many parts ■ The requirement for high precision in processing ■ The need to strictly adhere to delivery deadlines *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registration"There's too many types of grants, and I don't know which ones I might be eligible for." "I want to improve the efficiency of the production line and reduce electricity costs." "I want to differentiate from other factories by working towards carbon neutrality." Are there any production factory representatives facing such concerns? We would like to introduce four carefully selected grants recommended for such individuals. At Equal, we aim to contribute to carbon neutrality by improving production efficiency through the resin and lightweight metalization of production lines. If you are interested in efficiency improvements and reducing utility costs through material reconsideration, please feel free to contact us. [Carbon Neutral Subsidies for Small and Medium-sized Production Factories] ■ Leading decarbonization initiatives at factories and business sites ■ Energy investment promotion and support for demand structure transformation ■ Promotion and enhancement of corporate decarbonization management across the entire supply chain ■ Subsidies for promoting the introduction of solar power generation led by end-users *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationIn recent years, electricity costs have soared for both residential and industrial use, with an increase of approximately double over the past two years. As a result, many may be considering ways to optimize production equipment and reduce utility expenses. To address this, we propose changing the movable parts of production lines to resin or lightweight metals. Furthermore, since Ikor is capable of handling design and processing on a single-item basis, changes can be made to just a portion of the equipment. If you are interested in reducing utility costs through material reconsideration, please feel free to contact us. [Features] - Proposal to change the movable parts of production lines to resin or lightweight metals - Significantly lighter compared to iron, with various strengths - Capable of handling design and processing on a single-item basis, allowing for changes to just a portion *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationLabor-saving refers to efforts to reduce the number of necessary employees by eliminating or improving unnecessary processes and introducing machinery. As stated in Parkinson's Law, work tends to accumulate unnecessary excess as organizations expand. Many tasks that we routinely perform may actually be unnecessary upon review. To trim this excess, we conduct a review, which acts as a diet, and by introducing machinery, we build new strength to make the entire work process more robust. Currently, this labor-saving approach has become an urgent necessity in the manufacturing industry. **Benefits of Labor-saving** - Increased productivity - Reduced labor costs - Standardized quality - Easier business succession *For more details, please refer to the PDF document or feel free to contact us.*
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Free membership registrationSemiconductors are currently a business that the government is fully promoting, so there is a high possibility of receiving subsidies. From the fiscal year 2023 budget proposal, we have summarized excerpts of subsidies aimed at small and medium-sized manufacturing industries, focusing on semiconductor-related areas. It is not the case that you cannot receive subsidies just because you are not related to semiconductors; we have received several in the past, so please take a look. 【Subsidies for Manufacturing Industry (Excerpt)】 ■ Monozukuri, Commerce, and Service Subsidy ■ Growth-type Small and Medium-sized Enterprises Research and Development Support Project (Regular Frame) ■ Business Restructuring Subsidy ■ IT Introduction Subsidy *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationCurrently, in Japan, the semiconductor shortage is becoming serious due to the impacts of the coronavirus, U.S.-China relations, and excessive demand. Along with this, the shortage of resin parts, which are essential for semiconductor manufacturing, is also becoming critical. On the other hand, demand is accelerating, making the procurement of these materials urgent. At Equal, we can procure and process resin from Asia, starting from our factory in Vietnam. If you are looking for a stable and quick supply of resin parts, please feel free to contact us. 【Main Materials Handled】 ■ PEEK ■ Teflon ■ PVC ■ MC Nylon (blue, black, white) ■ POM (white, black) *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationIf you are facing any of the following issues, please take a look! - Delayed estimate responses are causing business disruptions - Pricing is based on individual discretion, making it unclear and concerning - You want estimates in PDF format, but only 3D data is accepted This article addresses all of these concerns! By implementing AI, we have standardized the previously subjective pricing, enabling quick and reliable estimate responses. Estimates can be provided in PDF format, eliminating the need to prepare CAD data. For estimates related to resin and metal processing, trust us for fast estimate responses. We deliver a smooth business experience! 【Features】 - Estimate responses within 8 working hours * Please refer to the PDF for materials eligible for estimates within 8 hours. - A dedicated team for estimate responses is in place for a robust system - Consistent pricing without fluctuations - Easy estimates possible without CAD data * An upgrade allowing estimates via drag-and-drop on the internet is also planned. 【Related】 Resin processing, metal processing, plastic processing, single-item processing For more details, please refer to the PDF or feel free to contact us.
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Free membership registrationAt Equal Co., Ltd., we achieve stable supply by establishing overseas factories. Our company conducts dual-site manufacturing with our factory in Vietnam. In Vietnam, there is an abundance of resins that are in short supply in Japan, and the popularity of the manufacturing industry is rapidly increasing, allowing for a continuous increase in both personnel and machinery. As a result, we can respond with a high turnover rate that exceeds domestic levels. [Points for Selecting Procurement Sources and Advantages of Vietnam] ■ Close physical distance from Japan ■ Politically stable ■ Low risk of disasters *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationHave you ever faced issues like 'some parts of a machine that has already been discontinued have broken' or 'I want to improve some experimental equipment, but making it myself is difficult'? 'Reverse engineering' refers to the technology and methods of disassembling and analyzing existing products or machines to recreate their design drawings and specifications. It is mainly used when the design drawings of a product are lost or when repairing or reproducing parts. Our company can handle a variety of materials, from metals to resins. We can also accommodate complex processing from lathes to milling machines. [Steps of Reverse Engineering] ■ Hearing ■ Measurement and Drawing ■ Approval ■ Manufacturing ■ Inspection and Delivery *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationEVs face challenges with range compared to internal combustion engines, so there is a greater demand for lightweight materials, making the use of resins essential. Our company handles a wide variety of resin materials, including ABS, PC/ABS, PA (nylon), and PP (polypropylene). Are you prepared to transition from metal parts to resin parts manufacturing? Equal, with 40 years of experience in resin processing, is here to assist you. 【Available Resin Materials (excerpt)】 ■ ABS ■ PC/ABS ■ PA (nylon) ■ PP (polypropylene) ■ PE (polyethylene) *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce high-performance resin materials used in the aerospace industry that we handle. Our lineup includes "PEEK," used in turbine blades, "PPS," used in thermal insulation materials, and "PA66," used in fittings. While some grades can be very expensive, there are many types available in general-purpose grades, so we hope you will consider using them. 【Resin Materials We Handle】 ■PEEK ■PPS ■PA66 (Nylon) ■POM *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationIn this document, we present 45 carefully selected Q&A from the questions actually submitted to Equal Co., Ltd. It includes questions such as "What is thermoplastic resin?" as well as "Are there plastics that conduct electricity?" and "Can colors be added to plastics?" The content is designed to be easy to reference when selecting products. We encourage you to read it. [Contents] ■ About materials ■ About processing ■ About the ordering process *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationIn this document, we will introduce a flowchart for selecting resin and plastic materials. It includes a "brief explanation of plastics in general," as well as sections on "chemical-resistant resins," "heat-resistant resins," and "resins that meet food sanitation law standards." We have concisely explained the key points for material selection, so please make use of it. [Contents] ■ Introduction: A brief explanation of plastics in general ■ Method: Accurately understanding the product requirements ■ Part 1: Chemical-resistant resins ■ Part 2: Heat-resistant resins ■ Part 3: Resins that meet food sanitation law standards ■ Part 4: Wear-resistant resins *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationIn this document, we will introduce examples of products manufactured by Equal Co., Ltd. We feature "Aluminum Special Blade Processed Products" that have undergone unique shape processing using our specially made blades, "Aluminum Machined Products" that have been subjected to high-precision multi-surface simultaneous processing using a multifunction machine, and high-precision "POM Processed Products" created from 3D data. We primarily focus on cutting processing and can accommodate everything from single items to mass production. We invite you to read on. [Contents (partial)] ■ Aluminum Special Blade Processed Products ■ Aluminum Machined Products ■ POM Processed Products ■ MC Nylon Processed Products ■ Design and Production of Parts Transport Trays *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce our "flame-retardant resin." As exemplified by the series of semiconductor factory fires that occurred in the 2020s, which contributed to the semiconductor shortage, it is absolutely essential to avoid long-term operational shutdowns of factories. Minimizing the risk of fire occurrence in factory operations and, if a fire does occur, preventing its spread and reducing damage is crucial. 【Product Lineup (Partial)】 ■PTFE ■PI (Polyimide) ■PVC (Polyvinyl Chloride) ■PPS (Polyphenylene Sulfide) ■PEEK *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce our "Carbon Fiber Reinforced Plastic (CFRP)." Among FRP, those that incorporate carbon fibers as reinforcement are called CFRP, and their characteristics are particularly lightweight, hard, and strong. Furthermore, they possess excellent performance in various aspects such as wear resistance, heat resistance, conductivity, acid resistance, and corrosion resistance. 【Features】 ■ Lightweight: Density is about 1/5 that of iron ■ High strength: Hardness equivalent to that of iron ■ High rigidity: Twice that of iron *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce the current state of quality control for "resin products" handled by our company in Japan. Generally, there is an impression that domestically produced products are of higher quality while those produced overseas are of lower quality. However, due to lower labor costs in overseas factories, it is possible to allocate more human resources towards improving quality, resulting in the production of high-quality products. Our company actually has a factory in Vietnam, and as a result of enhancing quality control, we have achieved overwhelming speed in delivery times and maintained quality that is on par with or exceeds that of domestic products. [Features of the Vietnam Factory] ■ Overwhelming speed in delivery times ■ Maintenance of quality on par with or exceeding domestic products ■ Number of dedicated inspectors: 6 ■ Tolerance range: 0.05mm ■ Processing equipment: 20 units *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationIn this document, we will introduce a flowchart for selecting resin and plastic materials. It includes a "brief explanation of plastics in general," as well as sections on "weather-resistant resins" and "resins with excellent dimensional stability." Along with the flowchart, we will concisely explain the key points for material selection. We encourage you to read it. [Contents] ■ Introduction: A brief explanation of plastics in general ■ Method: Accurately understanding the product requirements ■ Part 5: Flame-retardant resins ■ Part 6: Conductive resins ■ Part 7: Weather-resistant resins ■ Part 8: Resins with excellent dimensional stability *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce our resin that suppresses noise and improves productivity. Since sound is a vibration in the air, it is possible to reduce noise by using vibration-damping materials. There is a significant difference in the duration of vibrations between metal and resin materials, with resin materials dissipating vibrations more quickly. Additionally, the vibration acceleration tends to be smaller with resin materials, which can result in reduced noise levels and the ability to decrease vibrations in the low-frequency range that typically cause discomfort due to deep bass. 【Resin that balances strength and vibration damping】 ■ Vibration-damping liquid crystal polymer ■ Epoxy resin *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce our "resin processing." There are three main methods for producing resin products, with molding processing generally suited for mass production and cutting processing for small-scale production. Additionally, 3D printers are useful for creating prototypes as they allow for easy modification of design data. 【Main Processing Methods (Partial)】 ■ Injection Molding ■ Extrusion Molding ■ Blow Molding ■ Compression Molding ■ Vacuum Molding *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce our "aluminum." Most of the aluminum available in general circulation is an alloy with some kind of metal, and aluminum alloys can be broadly divided into seven categories from 1000 series to 7000 series, each exhibiting different properties. Our company offers aluminum processing from single items, so if you are interested, please feel free to contact us. 【Product Lineup (Partial)】 ■ Iron ■ 1000 Series ■ 2000 Series ■ 3000 Series ■ 4000 Series *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce our "resin windows." By adopting resin sashes that have 1,000 times the insulation performance of conventional aluminum sashes, the temperature can be 2°C cooler in summer and 4°C warmer in winter, resulting in more than a 20% reduction in electricity costs. Additionally, due to their high insulation properties and minimal temperature fluctuations, condensation rarely occurs. This helps to suppress the growth of mold and dust mites, making them excellent in terms of hygiene. 【Benefits】 ■ Insulation performance ■ Soundproofing ■ Condensation resistance *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce the mechanical strength of the "resin" we handle for the automotive industry. Mechanical strength is assessed based on six factors: tensile strength, compressive strength, flexural strength, shear strength, impact strength, and hardness. Even if the mechanical strength is high, it does not mean that all of these factors are high, so let's choose materials with suitable strength according to the required performance. Additionally, selecting materials with the minimum necessary strength can lead to cost reduction. 【Six Factors】 ■ Tensile Strength ■ Compressive Strength ■ Flexural Strength ■ Shear Strength ■ Impact Strength ■ Hardness *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a new technology called "Gigacast" for producing large cast components through integrated molding. Gigacast is a method primarily used by the American company Tesla, which involves creating large castings using specialized equipment instead of manufacturing parts separately in smaller pieces. While it requires high-level casting technology, it allows for a significant reduction in the number of components. It is essential to have at least a basic understanding of this technology as it is expected to become mainstream in the future. 【Changes During Transition】 ■ Shift from iron to aluminum ■ Significant reduction in the number of parts ■ Decrease in repair performance *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce our "insulating resin." Resin has a significantly lower thermal conductivity compared to iron and aluminum, which gives it high insulation properties. By utilizing this insulation, it enables the use of batteries at optimal temperatures. As a result, it allows for efficient use of batteries and extends the driving range. 【Product Lineup】 ■ Polyurethane ■ Polypropylene *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationA "self-driving assembly line" refers to the technology that allows mass-produced vehicles in assembly to move autonomously to the next process. Not only in the automotive industry but also in other sectors, the integration of factories and digital technology is advancing, necessitating a review of manufacturing lines. Our company can provide a one-stop solution not only for the creation of machine parts but also for the design and manufacturing of line equipment. [Possible Changes] - The concept of conveyor belts will disappear. - The flexibility of manufacturing lines will increase dramatically. - Production efficiency can be enhanced. - As half of automotive production factories will go out of business, there will be a need to explore new added value. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce our "screw." It is a device for transporting items at equal intervals. Because it has only one part, it is less prone to damage compared to machines that use multiple parts. Additionally, it arranges items at equal intervals in a completely analog manner, and due to its simple structure, the likelihood of malfunctions is lower compared to digital systems. 【Examples of Production】 ■ Screw for bottle transport ■ Screw for cup separation ■ Screw for dishwashing machine *For more details, please refer to the PDF materials or feel free to contact us.
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