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We would like to introduce high-performance resin materials used in the aerospace industry that we handle. Our lineup includes "PEEK," used in turbine blades, "PPS," used in thermal insulation materials, and "PA66," used in fittings. While some grades can be very expensive, there are many types available in general-purpose grades, so we hope you will consider using them. 【Resin Materials We Handle】 ■PEEK ■PPS ■PA66 (Nylon) ■POM *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationIn this document, we present 45 carefully selected Q&A from the questions actually submitted to Equal Co., Ltd. It includes questions such as "What is thermoplastic resin?" as well as "Are there plastics that conduct electricity?" and "Can colors be added to plastics?" The content is designed to be easy to reference when selecting products. We encourage you to read it. [Contents] ■ About materials ■ About processing ■ About the ordering process *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationIn this document, we will introduce a flowchart for selecting resin and plastic materials. It includes a "brief explanation of plastics in general," as well as sections on "chemical-resistant resins," "heat-resistant resins," and "resins that meet food sanitation law standards." We have concisely explained the key points for material selection, so please make use of it. [Contents] ■ Introduction: A brief explanation of plastics in general ■ Method: Accurately understanding the product requirements ■ Part 1: Chemical-resistant resins ■ Part 2: Heat-resistant resins ■ Part 3: Resins that meet food sanitation law standards ■ Part 4: Wear-resistant resins *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationIn this document, we will introduce examples of products manufactured by Equal Co., Ltd. We feature "Aluminum Special Blade Processed Products" that have undergone unique shape processing using our specially made blades, "Aluminum Machined Products" that have been subjected to high-precision multi-surface simultaneous processing using a multifunction machine, and high-precision "POM Processed Products" created from 3D data. We primarily focus on cutting processing and can accommodate everything from single items to mass production. We invite you to read on. [Contents (partial)] ■ Aluminum Special Blade Processed Products ■ Aluminum Machined Products ■ POM Processed Products ■ MC Nylon Processed Products ■ Design and Production of Parts Transport Trays *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce our "flame-retardant resin." As exemplified by the series of semiconductor factory fires that occurred in the 2020s, which contributed to the semiconductor shortage, it is absolutely essential to avoid long-term operational shutdowns of factories. Minimizing the risk of fire occurrence in factory operations and, if a fire does occur, preventing its spread and reducing damage is crucial. 【Product Lineup (Partial)】 ■PTFE ■PI (Polyimide) ■PVC (Polyvinyl Chloride) ■PPS (Polyphenylene Sulfide) ■PEEK *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce our "Carbon Fiber Reinforced Plastic (CFRP)." Among FRP, those that incorporate carbon fibers as reinforcement are called CFRP, and their characteristics are particularly lightweight, hard, and strong. Furthermore, they possess excellent performance in various aspects such as wear resistance, heat resistance, conductivity, acid resistance, and corrosion resistance. 【Features】 ■ Lightweight: Density is about 1/5 that of iron ■ High strength: Hardness equivalent to that of iron ■ High rigidity: Twice that of iron *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce the current state of quality control for "resin products" handled by our company in Japan. Generally, there is an impression that domestically produced products are of higher quality while those produced overseas are of lower quality. However, due to lower labor costs in overseas factories, it is possible to allocate more human resources towards improving quality, resulting in the production of high-quality products. Our company actually has a factory in Vietnam, and as a result of enhancing quality control, we have achieved overwhelming speed in delivery times and maintained quality that is on par with or exceeds that of domestic products. [Features of the Vietnam Factory] ■ Overwhelming speed in delivery times ■ Maintenance of quality on par with or exceeding domestic products ■ Number of dedicated inspectors: 6 ■ Tolerance range: 0.05mm ■ Processing equipment: 20 units *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationIn this document, we will introduce a flowchart for selecting resin and plastic materials. It includes a "brief explanation of plastics in general," as well as sections on "weather-resistant resins" and "resins with excellent dimensional stability." Along with the flowchart, we will concisely explain the key points for material selection. We encourage you to read it. [Contents] ■ Introduction: A brief explanation of plastics in general ■ Method: Accurately understanding the product requirements ■ Part 5: Flame-retardant resins ■ Part 6: Conductive resins ■ Part 7: Weather-resistant resins ■ Part 8: Resins with excellent dimensional stability *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce our resin that suppresses noise and improves productivity. Since sound is a vibration in the air, it is possible to reduce noise by using vibration-damping materials. There is a significant difference in the duration of vibrations between metal and resin materials, with resin materials dissipating vibrations more quickly. Additionally, the vibration acceleration tends to be smaller with resin materials, which can result in reduced noise levels and the ability to decrease vibrations in the low-frequency range that typically cause discomfort due to deep bass. 【Resin that balances strength and vibration damping】 ■ Vibration-damping liquid crystal polymer ■ Epoxy resin *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce our "resin processing." There are three main methods for producing resin products, with molding processing generally suited for mass production and cutting processing for small-scale production. Additionally, 3D printers are useful for creating prototypes as they allow for easy modification of design data. 【Main Processing Methods (Partial)】 ■ Injection Molding ■ Extrusion Molding ■ Blow Molding ■ Compression Molding ■ Vacuum Molding *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce our "aluminum." Most of the aluminum available in general circulation is an alloy with some kind of metal, and aluminum alloys can be broadly divided into seven categories from 1000 series to 7000 series, each exhibiting different properties. Our company offers aluminum processing from single items, so if you are interested, please feel free to contact us. 【Product Lineup (Partial)】 ■ Iron ■ 1000 Series ■ 2000 Series ■ 3000 Series ■ 4000 Series *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce our "resin windows." By adopting resin sashes that have 1,000 times the insulation performance of conventional aluminum sashes, the temperature can be 2°C cooler in summer and 4°C warmer in winter, resulting in more than a 20% reduction in electricity costs. Additionally, due to their high insulation properties and minimal temperature fluctuations, condensation rarely occurs. This helps to suppress the growth of mold and dust mites, making them excellent in terms of hygiene. 【Benefits】 ■ Insulation performance ■ Soundproofing ■ Condensation resistance *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce the mechanical strength of the "resin" we handle for the automotive industry. Mechanical strength is assessed based on six factors: tensile strength, compressive strength, flexural strength, shear strength, impact strength, and hardness. Even if the mechanical strength is high, it does not mean that all of these factors are high, so let's choose materials with suitable strength according to the required performance. Additionally, selecting materials with the minimum necessary strength can lead to cost reduction. 【Six Factors】 ■ Tensile Strength ■ Compressive Strength ■ Flexural Strength ■ Shear Strength ■ Impact Strength ■ Hardness *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a new technology called "Gigacast" for producing large cast components through integrated molding. Gigacast is a method primarily used by the American company Tesla, which involves creating large castings using specialized equipment instead of manufacturing parts separately in smaller pieces. While it requires high-level casting technology, it allows for a significant reduction in the number of components. It is essential to have at least a basic understanding of this technology as it is expected to become mainstream in the future. 【Changes During Transition】 ■ Shift from iron to aluminum ■ Significant reduction in the number of parts ■ Decrease in repair performance *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce our "insulating resin." Resin has a significantly lower thermal conductivity compared to iron and aluminum, which gives it high insulation properties. By utilizing this insulation, it enables the use of batteries at optimal temperatures. As a result, it allows for efficient use of batteries and extends the driving range. 【Product Lineup】 ■ Polyurethane ■ Polypropylene *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationA "self-driving assembly line" refers to the technology that allows mass-produced vehicles in assembly to move autonomously to the next process. Not only in the automotive industry but also in other sectors, the integration of factories and digital technology is advancing, necessitating a review of manufacturing lines. Our company can provide a one-stop solution not only for the creation of machine parts but also for the design and manufacturing of line equipment. [Possible Changes] - The concept of conveyor belts will disappear. - The flexibility of manufacturing lines will increase dramatically. - Production efficiency can be enhanced. - As half of automotive production factories will go out of business, there will be a need to explore new added value. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce our "screw." It is a device for transporting items at equal intervals. Because it has only one part, it is less prone to damage compared to machines that use multiple parts. Additionally, it arranges items at equal intervals in a completely analog manner, and due to its simple structure, the likelihood of malfunctions is lower compared to digital systems. 【Examples of Production】 ■ Screw for bottle transport ■ Screw for cup separation ■ Screw for dishwashing machine *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce the "Electrical Discharge Machining" that we conduct. It is a non-contact machining process that uses electrical energy to remove material. It is used for precision shaping of metals and conductive materials. The basic principle involves maintaining a fine gap between the electrode and the workpiece while utilizing high-voltage electrical discharges to remove material. 【Advantages】 ■ Capable of machining hard materials and complex shapes ■ Enables very precise machining ■ Minimal heat-affected zone after processing *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce the resin materials used in the food industry that we handle. Our lineup includes "PE (Polyethylene)" used for food containers, "PP (Polypropylene)" used for microwave-safe containers, and "PET (Polyethylene Terephthalate)" used for beverage containers. Resins suitable for use in the food industry must comply with food sanitation laws and regulations and be safe for contact with food. 【Resin Materials We Handle】 ■PE (Polyethylene) ■PP (Polypropylene) ■PET (Polyethylene Terephthalate) ■PVC (Polyvinyl Chloride) ■PC (Polycarbonate) ■Polyolefin *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce our "conductive resins." Our lineup includes "polyaniline," used in sensors, "polypyrrole," used in electrochemical devices, and "carbon nanotubes," used in composite materials. These materials can achieve electrical conductivity while maintaining the flexibility and moldability of plastics. 【Lineup】 ■ Polyaniline ■ Polypyrrole ■ Carbon Nanotubes ■ Conductive Rubber ■ Conductive Polyurethane ■ Conductive Epoxy Resin *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce our company's "resinization" process. There are several advantages, but the biggest benefit is undoubtedly weight reduction. Even when switching from lightweight metals like aluminum, weight reduction can be expected. This also leads to energy savings and reductions in materials and processes, contributing to carbon neutrality, which has made initiatives using subsidies active. 【Advantages】 ■ Weight reduction ■ Chemical resistance ■ Insulation ■ No need for painting ■ Transparency ■ Soundproofing *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce the "aluminum alloy" that we handle, along with its features and examples of use. "A1050" excels in workability, surface treatment, thermal conductivity, and electrical conductivity, with examples of use including everyday goods, electrical equipment, and decorative items. We also handle other alloys such as "A2017," known as duralumin, and "A5052," commonly referred to as general-purpose aluminum. 【A1050 Features】 ■ Pure aluminum with 95% aluminum purity ■ Relatively low strength compared to other aluminum alloys, not suitable for structural components ■ Excellent workability, surface treatment, thermal conductivity, and electrical conductivity *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationOur company handles aluminum using surface treatment methods. Surface treatments can be categorized into methods such as anodizing, chemical conversion, plating, and painting, depending on the required performance. Each method has its advantages and disadvantages, so if you have any questions or uncertainties, please feel free to contact us. 【List of Surface Treatments】 ■ Anodizing ■ Chemical Conversion ■ Plating ■ Painting *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationIn promoting carbon neutrality, we would like to introduce the benefits of using aluminum. Aluminum has a specific gravity of 2.71, which is significantly lighter compared to iron's specific gravity of 7.87, leading to improved energy efficiency and a reduction in CO2 emissions. Additionally, aluminum has a higher thermal conductivity compared to iron, allowing for efficient heating with less energy when used in heat pumps and water heaters, contributing to energy conservation. **Benefits of Aluminum** - Lightweight - High thermal conductivity - High recyclability *For more details, please refer to the PDF materials or feel free to contact us.*
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Free membership registrationWe have created a flowchart for selecting resin and plastic materials aimed at those who are struggling with the issue of "there are too many types to know which one to use." This includes a "brief explanation of plastics in general" and emphasizes the importance of "accurately understanding the product's requirements." The requirements include various types such as heat resistance, chemical resistance, wear resistance, impact resistance, dimensional stability, and weather resistance. [Contents (partial)] ■ Introduction: A brief explanation of plastics in general ■ Method: Important considerations in material selection ■ Part 1: Chemical-resistant resins ■ Part 2: Heat-resistant resins ■ Part 3: Resins that meet food sanitation law standards ■ Part 4: Wear-resistant resins *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registration"Biomass plastic" refers to plastic obtained by synthesizing renewable biomass resources through scientific or biological methods. This time, we introduce the "Oiless Biomass Plastic Bearing," which excels in wear resistance and low friction. Unlike metals, this bearing does not require oil and can be used as a substitute for mainstream materials like POM. [Features] - Excellent wear resistance and low friction - Oil-free bearing - Can be used as a substitute for mainstream materials like POM *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThanks to your support, we have been able to achieve 1st place in the Ipros Manufacturing Company Comprehensive Ranking. We will continue to publish more articles, and we hope they will be helpful to you. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOur company has a variety of processing methods, from mold processing to cutting processing, even for the same shape, allowing us to make suitable proposals based on combinations of delivery time, unit price, and precision. In addition to rubber, we also handle metals and resins, enabling us to provide comprehensive proposals that leverage our knowledge of other materials, not just for rubber parts, but also for product unit deliveries. Moreover, with our state-of-the-art machines, we can perform high-difficulty cutting processes. We also accept requests for prototypes and product development. 【Features】 ■ We have various processing methods even for the same shape. ■ We can make suitable proposals based on combinations of delivery time, unit price, and precision. ■ We can provide comprehensive proposals leveraging our knowledge of other materials. ■ We can perform high-difficulty cutting processes. ■ We also accept requests for prototypes and product development. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThis document includes a flowchart for selecting aluminum materials. In recent years, aluminum materials have been gaining attention, but many people may be struggling with the issue of "there are too many types, and I don't know which one to use." We provide a brief explanation of aluminum as a whole, along with the flowchart, and concisely introduce the key points for material selection. Please make use of it. [Contents (partial)] ■ Introduction ■ Method ■ Part 1 ■ Part 2 ■ Part 3 *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationAt Equal, we handle Super Line Tape! Super Line Tape has the following features: 〇 Durability: Resistant to dirt and difficult to peel off! 〇 Safety: Slip-resistant, with high chemical resistance and flame retardancy! 〇 Cleanliness: Maintains cleanliness with antibacterial and anti-mold treatments! If you are interested, please feel free to contact Equal!
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Free membership registrationEQUAL is selling processed products on the 【meviy marketplace】 operated by Misumi Corporation! What is the 【meviy marketplace】? It is a service that allows you to directly interact with partners that match your conditions to arrange products! - Wouldn't it be great if we could eliminate the hassle of requesting quotes from companies for each part...? - I've been curious about EQUAL, but opening a new account requires internal approval... - I want to easily purchase parts from my own drawings, just like on an online shopping site... - It's a waste of time waiting for quote responses... If you have any of these concerns, please consider us! For more details, please refer to the PDF materials.
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Free membership registrationPolyurethane rubber, despite having "rubber" in its name, is a type of plastic made from polyester. However, it possesses characteristics very similar to rubber, which is why it is often classified as a synthetic rubber. The materials provide explanations about the types and characteristics of polyurethane rubber, comparisons with other rubbers, and processing methods for polyurethane rubber! If you are interested, please take a look.
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Free membership registrationThis time, I have compiled a basic Q&A about electric vehicles! - What exactly is an electric vehicle? - How is it different from a gasoline car? - What are the advantages of electric vehicles? - Why is there a call for an EV shift? I have gathered various questions, so if you're interested, please take a look at the attached PDF document!
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Free membership registrationThis time, I have summarized the latest technologies in semiconductors. "GAA," "EUV lithography," "PSB," etc..... If you don't know even one of these or if you're interested, please take a look!
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Free membership registrationThis time, I have summarized organic-inorganic hybrid materials. Since both organic and inorganic materials have their limitations, organic-inorganic hybrid materials, which combine the properties of both, are attracting attention as "next-generation materials." For more details, please refer to the attached PDF document!
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Free membership registrationThis time, I would like to introduce the basics of plastic that I hope everyone will know. I will provide a brief overview of what plastic is. I believe it can be useful for reviewing your understanding and knowledge. Please take a look, and if you have any questions, feel free to consult with us at Equal.
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Free membership registrationThis time, it's about the business model of semiconductors! The production method of semiconductors is shifting from a model where a single company completes the production to a model where tasks are divided by process. In this article, I have summarized the changes in such production methods. If you are interested, please take a look!!
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Free membership registrationThis is a notice regarding the renovation of our factory. With this renovation, Ikor will be able to meet a wider range of needs. Please feel free to visit and consult with us if you have any questions or concerns.
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Free membership registrationThis is Part 2 of the announcement regarding the renovation of our factory. The relocation of machinery has been successfully completed, allowing us to better meet a wider range of needs. - We will be able to assemble equipment and dedicated machines in our own factory. Has Equal been involved in equipment and dedicated machines all along? - We will be better equipped to meet the cleanliness requirements of semiconductors. What’s different from before? Please check the catalog for details. If you have any questions or inquiries, please feel free to consult with us.
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Free membership registrationI have summarized information about compound semiconductors! Please take a look, and if you have any questions, feel free to contact us at Equal.
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Free membership registrationThis time, we would like you to know about CAD, CAM, and CAE. Please take a look, and if you have any questions, feel free to consult with us at Equal.
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Free membership registrationThis time, we would like you to know about non-ferrous metals. - Basic knowledge of non-ferrous metals - Classification of non-ferrous metals - Manufacturing processes of non-ferrous metals
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Free membership registrationThis time, we would like you to know about various aspects of etching. - What is etching? - Advantages and disadvantages of etching - Etching techniques Please take a look, and if you have any questions, feel free to consult with us at Equal.
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Free membership registrationThis time, it's about next-generation power semiconductors! Next-generation power semiconductors refer to those power semiconductors that are particularly high-performing in terms of power control and conversion. - What are the differences between semiconductors, power semiconductors, and next-generation power semiconductors? - What are next-generation power semiconductors used for? - What is the role of power semiconductors? If you have any of these questions or are interested, please take a look!
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Free membership registrationThis time, we would like you to know about the aluminum manufacturing process. Please take a look, and if you have any questions, feel free to consult with us at Equal.
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