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  3. イコール 本社・営業部
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Machine elements and parts
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イコール 本社・営業部

EstablishmentShowa 3rd year
capital1600Ten thousand
number of employees28
addressAichi/Nakamura-ku, Nagoya-shi/4-6-17 Meieki, Nagoya Building 13th Floor
phone052-414-7675
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last updated:Aug 10, 2023
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Screw manufacturing Screw manufacturing
保有機器 保有機器
お役立ち資料 お役立ち資料
Metal processing Metal processing
Special material processing Special material processing
Industrial materials Industrial materials
Production examples Production examples
Plastic processing Plastic processing
Rubber lining processing Rubber lining processing
EQ Client Services EQ Client Services
Production

Production examples

Equal, which fully supports manufacturing, receives requests and consultations day and night. It is our mission to derive answers to each of these challenges and respond accordingly. Please take a look at one example of the "path to solving difficult problems" that we have walked.

Example: Cost reduction through material substitution.

We propose cost reduction by effectively utilizing VA and VE.

It was found that customers using high-spec resin blocks with a high frequency of consumption were using materials that were over-spec by conducting a hearing on the specifications and applications. By switching to resin with optimal specifications that can withstand the same environment, we successfully reduced costs. For more details, please contact us or refer to the catalog.

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Improvement of antibacterial and anti-mold capabilities of star foil and guide rails.

Improved hygiene through the change to ultra-high molecular weight PE with antibacterial and antifungal effects for mechanical parts!

The switch to ultra-high molecular weight PE with antibacterial and antifungal effects will improve hygiene, leading to significant benefits such as simplification of daily maintenance!

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Example: Material selection for transparent resin for visualization models.

We will propose the most suitable material for the specifications.

Based on your request to create a visualization model, we conducted a hearing to understand the specifications and purposes, optimally selected a transparent resin suitable for the objective, and proceeded with the production. The functional evaluation yielded results as hypothesized, and mass production with the same material has been decided. For more details, please contact us or refer to the catalog.

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Case study: Material selection and optimal material proposal.

We will propose the most suitable material for the specifications.

We proposed and manufactured Unilate for a customer who was experiencing assembly issues due to the use of phenolic resin as an insulating material for semiconductor substrates, which did not yield high precision tolerances. As a result, we met the tolerance accuracy requirements and extended the lifespan of the components. For more details, please contact us or refer to the catalog.

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Example: Proposal for weight reduction through material selection.

We will propose the most suitable material for the specifications.

Due to the request to reduce the weight of products where the use of metal has become a problem, we considered heat resistance under harsh conditions and selected the optimal resin for the conversion to resin. We informed that the lifespan of the resin conversion is short and proceeded to manufacture the product. As a result, weight reduction was achieved, leading to improved cycle costs. For more details, please contact us or refer to the catalog.

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Example: Technical Proposal for Unified Ordering Proposal

We will propose shapes tailored to the specifications from the design stage.

In response to the inquiry from the purchasing manager regarding the inability to manage delivery dates centrally due to the separation of ordering vendors for the same machine parts based on materials such as resin and metal, our company proposes centralized ordering by unit, as we handle processed products of various materials. This has alleviated the burden of arrangement and delivery date management for our customers. For more details, please contact us or refer to our catalog.

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Example: Technical Proposal for Product Redesign

We will propose shapes tailored to the specifications from the design stage.

In the case of composite products made of metal and rubber, when only the rubber part wears out, instead of having to replace the entire metal component due to the design, we have improved the design by redrawing the plans based on a physical sample, allowing for the metal and rubber parts to be manufactured separately and assembled freely. For more details, please contact us or refer to the catalog.

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Example: Proposal for Cost Reduction through Coating Treatment

We propose cost reduction by effectively utilizing VA and VE.

We proposed applying a Teflon coating with excellent release properties to customers who were experiencing issues with dirt easily adhering to SUS covers designed to prevent contamination, leading to problems with cleaning and post-processing. As a result, by using the existing covers as they were, we were able to reduce costs and improve work efficiency, which satisfied our customers. For more details, please contact us or refer to our catalog.

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Example: Cost reduction by machining unavailable parts.

We propose cost reduction by effectively utilizing VA and VE.

A mechanical part of a manufacturing device that is no longer available has been damaged, and we proposed machining based on the broken sample for a customer who was in trouble because the part itself was a molded product. As a result, we were able to supply the parts to the customer quickly and at a low cost without the need to create a new mold. For more details, please contact us or refer to our catalog.

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Industrial parts manufacturing equals exhibiting at Drink Japan!

Manufacturing screws, star wheels, and peripheral parts for filling and conveying lines in the beverage, pharmaceutical, and cosmetics industries! [Estimates available at the venue]

Ikooru has been involved in the manufacturing of industrial parts for 90 years since its founding, producing screws, star wheels, and peripheral components for filling and conveying lines in beverages, pharmaceuticals, and cosmetics. Continuing from last year, we will be exhibiting at the "3rd Drink Japan." - The event will be held at Tokyo Big Sight from June 27 to 29, 2018. - During our previous exhibition, we received numerous responses from manufacturers of beverages, pharmaceuticals, and cosmetics! At the venue, our engineers will be on-site to provide suggestions for material selection (metal, resin, rubber), machining methods (cutting, molding), and shape proposals, tailored to the specifications and quantities required, offering the most cost-effective solutions. ★ If you bring drawings for quotes on the day of the exhibition, we will discuss them on the spot. * You can download the PDF data for the quote drawings from the link below.

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The aluminum screw has been treated with Teflon!

Surface treatment enhances aluminum performance!

Taflam processing possesses the characteristics of electrical insulation, release properties, and corrosion resistance, making it usable in various fields. Additionally, it complies with FDA standards, allowing for expansion into foreign markets.

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We have introduced a new machine that can process 3D data!

Further cost reduction is possible! You can also process the same product with three machines simultaneously.

Three new machining machines that were introduced in July 2018 have started operating. Equipped with CADCAM linkage functionality, customers can simply send us their 3D data when placing an order, and we can read the data and perform three-dimensional processing. With reduced working hours and increased productivity, further cost reductions are possible. We have also included machine introductions and processing examples in our catalog, so please take a look. 【Installed Machines】 ■ Manufacturer: brother ■ Model: SPEEDIO S700X1 ■ Quantity: 3 units *For more details, please refer to the PDF document or feel free to contact us.

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Optimal for transport lines that require labor reduction!

Proposal for custom pallets to safely and efficiently ship products.

This is an introduction to custom pallets that can safely transport products you want to carry. In modern times, there is a demand for labor-saving solutions. There may be cases where you need to transport items with special shapes on the production line. We are introducing custom pallets designed to efficiently and safely send even difficult-to-transport items.

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Would you like to improve your factory with custom-made products?

Attention factory improvement managers! If there are no ready-made products, why not use custom-made items to improve the factory environment?

"If only we had such a product, it would make our work easier." Problems encountered during the production stage are inevitable. Even if we try to address them on-site, we often find ourselves too busy with daily tasks, putting them off. Urgent problem-solving is required to improve production quality and ensure work safety. At Equal, we handle everything from product design, offering material suggestions and processing methods from the perspective of a processing company. Additionally, since we have a processing factory on-site, we may be able to assist in resolving issues quickly. 【Features】 ■ One-stop support from design to processing ■ No need to change processing manufacturers for different materials ■ CAD design from scratch based on customer requests and work *For more details, please refer to the PDF document or feel free to contact us.

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Proposal for Reverse Engineering for Universities and Research Institutions

Disassembly and analysis of existing products and machines! Techniques and methods for reproducing design drawings and specifications.

Have you ever faced issues like 'some parts of a machine that has already been discontinued have broken' or 'I want to improve some experimental equipment, but making it myself is difficult'? 'Reverse engineering' refers to the technology and methods of disassembling and analyzing existing products or machines to recreate their design drawings and specifications. It is mainly used when the design drawings of a product are lost or when repairing or reproducing parts. Our company can handle a variety of materials, from metals to resins. We can also accommodate complex processing from lathes to milling machines. [Steps of Reverse Engineering] ■ Hearing ■ Measurement and Drawing ■ Approval ■ Manufacturing ■ Inspection and Delivery *For more details, please refer to the PDF document or feel free to contact us.

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