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イコール 本社・営業部

EstablishmentShowa 3rd year
capital1600Ten thousand
number of employees28
addressAichi/Nakamura-ku, Nagoya-shi/4-6-17 Meieki, Nagoya Building 13th Floor
phone052-414-7675
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last updated:Aug 10, 2023
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Screw manufacturing Screw manufacturing
保有機器 保有機器
お役立ち資料 お役立ち資料
Metal processing Metal processing
Special material processing Special material processing
Industrial materials Industrial materials
Production examples Production examples
Plastic processing Plastic processing
Rubber lining processing Rubber lining processing
EQ Client Services EQ Client Services
Screw

Screw manufacturing

We manufacture custom transport screws and pallets used in production lines for food, beverages, pharmaceuticals, and various industrial components. We respond quickly to customer requests, even for non-standard screws and pallets composed of multiple parts, which require experience and knowledge.

Leave the sliding characteristics and wear resistance of aluminum screw machining to us!

Are you struggling with wear on resin screws? Solve wear and slipping issues with aluminum screws. Ultra-short delivery time for screw processing is equal to us!

We offer "aluminum screw machining" at our company. Through Teflon treatment and Dyneon treatment, we have achieved ultimate sliding characteristics. Compared to resin screws, aluminum screws have excellent wear resistance and last significantly longer even in lines where resin would wear out quickly. Additionally, we can guarantee stable dimensions over a long period in lines that require high precision. 【Features】 ■ Sliding characteristics (Teflon treatment, Dyneon treatment) ■ Wear resistance ■ Dimensional stability *For more details, please refer to the PDF document or feel free to consult us first.

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The aluminum screw has been treated with Teflon!

Surface treatment enhances aluminum performance!

Taflam processing possesses the characteristics of electrical insulation, release properties, and corrosion resistance, making it usable in various fields. Additionally, it complies with FDA standards, allowing for expansion into foreign markets.

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The aluminum screw has been treated with Dycron!

The super smooth aluminum screw has been completed!

While the polished finish and Dyneon treatment have a similar gloss, for unstable workpieces that need to be transported, materials with good slip on the screw are required. Since the slip specifications of resin screws are insufficient, a Dyneon treatment was applied to create a smooth surface.

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Resin screws and special screws

We can accommodate the production of custom-sized resin screws that are not specified in the standards! We can also process small-diameter metal parts.

At Equal, we sell "resin screws and special screws." For PEEK screws, we inquire about the applications you will be using them for and accept requests for custom-sized resin screws that are not in standard specifications, as well as consultations for modifications to standard-sized resin screws, starting from orders of over 100 pieces. Additionally, we handle metal screws that feature an O-ring groove at the base of the screw thread, allowing for a sealed connection simply by fitting an O-ring and tightening the screw. Please feel free to contact us when you need assistance. 【Features】 ■ Capable of processing small-diameter metal products ■ All small-diameter holes are thoroughly inspected for proper through-holes and absence of burrs *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Studies] Leave anything related to plastic, aluminum, and stainless steel to us!

We can manufacture and process regardless of metal, resin, or material! With the introduction of the 3D CAM system "TOPSOLID," we have strengthened our quality assurance system.

At Equal, we have extensive experience in manufacturing products using metals, resins, and rubber, and we provide comprehensive support for production and processing tailored to your needs. We offer a wide range of services, including SUS welding processed products, large lathe processed products, and the manufacturing of conveying screws. Even if there are no drawings available, we can utilize our rich know-how accumulated over many years to support design from the structural stage as well as manufacturing based on actual items. This document introduces processing examples primarily focused on plastics, aluminum, and SUS! 【Processing Examples (Excerpt)】 ◆Plastic Processing  ・Equal's standard screws (2-start and 3-start screws)  ・Integrated machining of glass-filled products  ・Thin-walled inner diameter processing with one side thickness of 1+ ◆Aluminum Processing  ・Integrated machining of three-dimensional shapes  ・Color anodizing treatment  ・Processing on multiple surfaces with 840L ◆SUS Processing  ・Sheet metal processing including barrel polishing  ・Detailed shape processing with uneven dimensions on the top and bottom surfaces ★You can check the collection of examples from [PDF Download].  We look forward to your inquiries!

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Data production

Achieve stable quality and shortened delivery times! Please consult with our company, which is improving through division of labor.

Are there any of you who have concerns about costs, quality, delivery times, etc. when purchasing processed products? At Equal, specialists in data production for processing handle the data creation and transfer it to domestic processing machines or factories in Vietnam. This ensures stable quality and shorter delivery times. Additionally, by reducing losses within the process, costs can also be reduced. Please feel free to entrust your needs to Equal, where you can rest assured. 【Features】 ■ Specialists in data production for processing handle the data creation and transfer it to domestic processing machines or factories in Vietnam ■ Achieves stable quality and shorter delivery times ■ Cost reduction through the reduction of losses within the process *For more details, please refer to the PDF document or feel free to contact us.

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Inspection system

We have introduced a 3D measuring device and have obtained ISO 9001 certification! We have established a comprehensive inspection system to ensure customer satisfaction.

EQUAL, based on the origin of its name "Excellent Quality," delivers high-quality products to the world. We have a quality control department that immediately corrects any defects found within our own factory. Additionally, we have introduced 3D measuring instruments and have obtained ISO 9001 certification, and we also provide inspection drawings. With a robust inspection system in place, you can trust us to handle your needs with confidence. [Features] - A quality control department that immediately corrects defects found within our own factory - Introduction of 3D measuring instruments and ISO 9001 certification obtained - Provides inspection drawings for your peace of mind *For more details, please refer to the PDF materials or feel free to contact us.

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Proposal for One-Stop Ordering

A must-see for those in the industrial machinery and machine tool industry! We will solve common concerns of purchasing (procurement) personnel.

When ordering one piece of equipment from each manufacturer for each part, do you often find it "too much to handle" or feel "anxious because if there is an issue with even one company, it affects the whole order" when receiving parts from different manufacturers? At Equal, we propose material selection suitable for the usage environment, such as heat resistance and chemical resistance, along with centralized ordering of units. We alleviate the burden of arrangement and delivery management, solving common concerns for purchasing (procurement) personnel. 【Features】 ■ Proven track record in processing various materials such as plastics, rubber, and metals. ■ Proposing material selection suitable for the usage environment, such as heat resistance and chemical resistance, along with centralized ordering of units. ■ Reducing the burden of arrangement and delivery management for our customers. *For more details, please refer to the PDF document or feel free to contact us.

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[Information] Main Characteristics and Applications of Resin Materials - Thermoplastic Resins

A table displaying the characteristics of general-purpose engineering plastics, general-purpose plastics, thermosetting resins, and more!

This document introduces the main resin material characteristics and applications handled by IKOOL. Materials such as MC Nylon Blue, Duracon (POM), Ultra High Molecular Weight Polyethylene (UHMWPE), and PET are presented in an easy-to-understand table format, detailing specific gravity, continuous use temperature, advantages and disadvantages, applications, and price indices. While only commonly used materials are picked up, we have extensive processing experience with materials not listed. Please take a look. [Contents] ■ General-purpose engineering plastics (General-purpose engineering plastics) ■ Super engineering plastics (Super engineering plastics) ■ General-purpose resins (General-purpose plastics) ■ Thermosetting resins *For more details, please refer to the PDF document or feel free to contact us.

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Equipment parts for conveying screws and foreign matter/corrosion countermeasures for the food and beverage industry.

Exhibiting at Food Factory 2021 from October 27! We offer suggestions for materials starting from screws and factory equipment parts.

At Equal, we undertake the design and manufacturing of "conveying screws" for the beverage and food industries, as well as factory equipment parts made from materials such as "anti-mold grade" and "metal detection grade." *What is anti-mold grade? ⇒ A special resin material that prevents the growth of mold and bacteria. *What is metal detection grade? ⇒ A special resin material mixed with a small amount of metal that can be detected by metal detectors. 【Products Offered by Equal】 <1. Conveying Screws> In addition to short delivery times, low costs, and high quality, material selection is possible. While many screws are sourced from overseas, the longer delivery times have led to an increase in inquiries about switching to our company. <2. Factory Equipment Parts Made from Metal Detection Grade/Anti-Mold Grade> Metal detection grade can prevent accidental foreign matter contamination in food. Additionally, anti-mold grade prevents mold growth caused by equipment, reducing the possibility of food waste in the factory. By selecting materials that contribute to the prevention of equipment deterioration, we believe we can reduce the use of natural materials that are the raw materials for alternatives, thereby contributing to social issues such as "SDGs." *For more details, please refer to the PDF materials or feel free to contact us. With our proposals, we will realize your requests!

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Screw

A must-see for food manufacturing machinery manufacturers! We will create custom-made solutions tailored to your needs.

We introduce various types and shapes of "screws" that we handle. We can manufacture them custom-made to suit your needs. All processes from design to processing are done in a one-stop manner, allowing for quick delivery. With a design cost of 0 yen, we can keep production costs down. In addition to plastic screws, we also manufacture metal screws such as stainless steel, so please feel free to contact us when needed. 【Features】 ■ All processes from design to processing are done in a one-stop manner ■ Quick delivery possible ■ Design cost of 0 yen helps reduce production costs ■ We will visit you within three days of your initial inquiry to propose better screw manufacturing ■ In addition to plastic, we can also manufacture metal screws such as stainless steel *For more details, please refer to the PDF document or feel free to contact us.

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For overseas procurement of resin products and metal processed products, choose Equal Vietnam!

Quality management ◎ Productivity ◎ Responsiveness ◎ Let's dispel concerns about overseas procurement and overcome the plastic shortage!

Are you facing delays in material delivery due to the worsening plastic shortage? Many companies are likely considering overseas procurement as a countermeasure. However, there are also cases where concerns about overseas procurement arise. - Worries about quality and support... - Will the delivery be on time...? - Concerns about communication... Do you have any such issues? At our company, Equal Vietnam, we maintain quality control equivalent to that of Japan, and we have strengths in production capacity and delivery responsiveness. We have a proven track record in supplying parts for domestic industrial machinery production equipment and processed products of resin and metal assemblies. We will help alleviate your concerns and assist you with overseas procurement, so please feel free to reach out to us! *For more details, please view the materials from [PDF Download] or feel free to contact us.

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Limited-time beverage handling and transport screw

We can deliver in an average of one month!

■ Short Lead Time Production of Conveying Screws for Limited-Time Beverage Lines In recent years, the expansion of limited-time beverages has rapidly diversified the shapes, capacities, and designs of PET bottles. As a result, beverage lines frequently undergo changes to conveying screws, timing screws, and aligning screws. Particularly, screws often require special shapes and processing know-how, and the equipment capable of long-length processing is limited, making it common for production to take an average of around two months. However, limited-time products have a set release date, and delays in screw delivery directly lead to delays in line startup. ■ Short Lead Time Response through Overseas Production System (Average within 1 Month) At Equal Co., Ltd., we leverage the abundant equipment and personnel at our factory in Vietnam to deliver conveying screws within an average of one month. There is a common perception that overseas production leads to longer delivery times, but most actual delays are due to "waiting for processing order." Our company minimizes delivery risks through: - Securing production capacity - Parallel production systems - Prompt initiation of production

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How will the transportation line change with the modification of PET bottle shapes? Transportation components in beverage factories.

Not just "changing the bottle," but also addressing the beverage line.

In the development of seasonal and limited-time products, there are times when the shape, capacity, and design of PET bottles are suddenly changed. When the shape of the bottle changes, adjustments and modifications may also be necessary for components of the transport line, such as transport guides, conveyors, transport screws, timing screws, and star wheels. Among these, the "transport screw" is particularly important. If the groove shape and pitch of the screw are not adjusted to match the outer diameter, height, and shape of the bottle, it could lead to issues during transport, such as swaying, tipping, jamming, and clogging. Therefore, when adopting a new bottle, it is crucial to confirm not only the product specifications but also the transport components as early as possible. Especially for limited-time products, since the release date is fixed, it is important to arrange for production, including the manufacturing period, early enough to avoid situations like "the bottle is decided, but the screw production won't be ready in time." Equal Co., Ltd. manufactures transport screws for beverage lines. Utilizing the production system of our factory in Vietnam, we can respond with deliveries within an average of one month. If you have any concerns regarding the production and delivery times of transport screws due to bottle changes, please feel free to consult us.

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5 Items of Transport Components to Confirm Before Launching a New Beverage Product | Checklist

When the shape of the PET bottle changes, is the conveyor line being checked?

When launching a new beverage product, it's easy to get caught up in confirming product specifications and manufacturing conditions. However, if there are changes to the shape, capacity, or design of the PET bottle, prior confirmation is also necessary on the manufacturing line. To avoid situations just before the launch where you find out, "This part also needs to be changed" or "Production won't be ready in time," please be sure to check the following: 【CHECK】 □ Transport guide: Are there any changes to the bottle's outer diameter, height, or shape? □ Conveyor: Has the center of gravity or support position changed, leading to potential tipping or other issues? □ Transport screw: Have you confirmed changes to the groove shape, pitch, and delivery dates? □ Star wheel: Can it securely hold the bottle? □ Positioning and discharge: Are there any blockages or snags during stopping, inspection, or discharge? Especially for transport screws, there are limited companies that can accommodate special shapes or long-length processing, so securing a manufacturer and confirming delivery dates early is crucial. It is recommended to arrange with ample time, calculating backward from the release date. At Equal Co., Ltd., we utilize an overseas production system to deliver transport screws within an average of one month. We also welcome inquiries regarding new production, specification changes, and special shapes or long-length screws associated with the launch of new products or limited-time offerings.

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What are the reasons for the long delivery time of the conveying screw? Risks and countermeasures for delivery timelines in the beverage line.

"The screw takes two months," poses a risk for the launch of the new product.

For limited-time beverages, the release date is predetermined. However, as product planning and manufacturing schedules progress, if it turns out that "the delivery time for the conveyor screw takes two months," the delivery time for the screw could directly affect the schedule for launching the production line. 【Why is the delivery time for screws often long?】 There are three main reasons. 01 | Limited number of companies that can manufacture them Due to their special shape, specialized processing know-how is required. 02 | Equipment is needed for long-length processing Depending on the size, there may be limited processing equipment available. 03 | Concentration of orders Since the release date for limited-time products is fixed, demand tends to concentrate. Furthermore, delivery times are not determined solely by processing time. There are several steps involved: estimation → order → waiting for production → processing → inspection → shipping, and if the waiting time before production starts is long, the overall delivery time will also extend. At Equal Co., Ltd., we utilize an overseas production system to deliver conveyor screws within an average of one month. We confirm the desired delivery date, specifications, quantity, size, etc., and consider the feasibility of production.

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What are the groove shape and pitch of the conveying screw? Explanation of design points for beverage lines.

When the shape of the PET bottle changes, the screw also changes.

The conveying screw does not just "send" bottles. The conveying screw in the beverage line is an important component that aligns bottles at regular intervals and sends them to the next process at the correct timing. Therefore, when the shape of the bottle or the conveying conditions change, it may be necessary to modify the groove shape or pitch. 【What is "pitch"?】 The pitch of the screw refers to the dimension related to the spacing of the bottles being conveyed. If not set correctly, it can lead to irregular spacing between bottles or unstable conveying. Even with the same 500ml PET bottle, if the outer diameter, height, or center of gravity position differs, conventional screws may not be able to convey them stably. In high-speed conveying, attention must also be paid to collisions, jamming, and blockages. Therefore, screw manufacturing requires not only processing according to the drawings but also an understanding of the relationship between the product and the screw. Equal Co., Ltd. manufactures conveying screws for beverage lines. Utilizing the equipment and personnel system of our factory in Vietnam, we can respond to deliveries within an average of one month. Please consult us regarding special shapes or long screws.

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