フルヤ工業 List of Products and Services

The "VL-700 Series" is an all-in-one 3D scanner-type three-dimensional measuring device that anyone can use. With an advanced overlay algorithm, it allows for the comparison and analysis of various shapes without the need for programming. It is equipped with a fully automatic CAD conversion function that automatically converts scan data into CAD data. By creating a 3D representation, it can measure and analyze various parts of the entire product. 【Features】 ■ Automatically recognizes sample sizes, fully automatic scanning from small to large items ■ Place it according to the afterimage and click once for a replace scan ■ Integrated camera and stage type ■ No need for lens exchange or focus adjustment ■ Measurement accuracy of ±10μm, achieving reliable and stable measurements *For more details, please refer to the PDF materials or feel free to contact us.

• 3D measuring device

The "VR-6000 Series" is a 3D shape measurement device that can measure both the sides and the back with its newly installed electric rotating unit. With this product, you can complete the measurement simply by placing the sample on the stage and clicking the measurement button. Anyone can easily perform measurements. Additionally, improvements in the measurement algorithm and hardware have achieved a measurement speed of as fast as 1 second, enhancing the quality and efficiency of various measurement tasks such as prototype analysis and in-process inspections. 【Features】 ■ Captures the entire surface with a resolution of 0.1μm ■ No setup or preparation required ■ Scans in as fast as 1 second ■ Consistent measurements ■ "Easy" rotational connection without pre-settings ■ Reproduces cross-sectional shapes without cutting *For more details, please refer to the PDF document or feel free to contact us.

• 3D measuring device

"DSI (Die Slide Injection Molding)" is an injection molding method developed by Japan Steel Works, Ltd. that allows for the rapid and accurate molding of complex internal structures, even in hollow bodies. After molding semi-finished products that are divided into multiple parts during the first injection, the mold is slid using a hydraulic mechanism to shape the hollow body. The melting and bonding are performed during the second injection. 【Features】 ■ Suitable for circuit components such as pipes and pumps through which fluids flow ■ Weight reduction through resinization contributes to cost reduction and decreases in power consumption and fuel efficiency ■ Capable of assembly molding and sealing molding with complex hollow bodies and insert parts ■ Contributes to reduced molding costs and increased productivity as no post-processing is required ■ Can accommodate three-dimensional uneven shapes on bonding surfaces ■ Easy control of wall thickness (1.5 to 5.0 mm) with high dimensional accuracy *You can view materials that include the molding process and resinization examples by downloading the PDF. Please feel free to contact us for inquiries regarding this technology.

• Injection Molding Machine

"Resin flow analysis" is a method for visualizing the flow of molten resin injected into the interior of a mold from an injection molding machine, which is difficult to confirm from the outside. By conducting flow analysis in advance, it becomes possible to predict defects during molding and analyze their causes. This can shorten the development period, reduce mold modification costs, and enable product design that does not rely on intuition or experience. 【Features】 ■ Shortens the development period ■ Reduces mold modification costs ■ Enables product design that does not rely on intuition or experience ■ Improves the quality of molded products *For more details, please refer to the PDF materials or feel free to contact us.

• Other analyses

Mass production has begun, and a robust quality assurance system is essential for stable production of excellent products. At Furuya Industries, we design and manufacture automation equipment, represented by inline image inspection systems that utilize accumulated know-how and ideas based on core technologies. From product design to mass production and automation equipment, we leverage our consistent "manufacturing technology" to meet our customers' needs. *For more details, please refer to the PDF materials or feel free to contact us.

• Other industrial robots
• Other inspection equipment and devices

Furuya Industrial Co., Ltd. has newly introduced a 300t injection molding machine. It can now accommodate molding sizes from the previously manageable 180mm×180mm to 250mm×250mm. It is designed for corrosion and wear resistance, and can also mold materials with fillers. It has a maximum injection pressure of 225Mpa and a maximum injection speed of 240mm/sec, enabling thin-walled molding as well. *For more details, please contact us.

• Injection Molding Machine

Furuya Industrial Co., Ltd. introduced a rotary large vertical injection molding machine in November. The 220T injection molding machine is the largest among the molding machines we own. This device is equipped with a high corrosion-resistant and high wear-resistant screw cylinder. We are now able to accommodate large resin insert molding, so please feel free to contact us. Size: approximately 250mm x 250mm. *For more details, please inquire.

• Contract manufacturing

Our company has three cleanroom factories with a class 100,000 rating, where we perform "two-color molding," which combines different colored materials for processing, and "multi-material molding," which adheres different materials to create a single molded product. "Two-color molding" achieves high durability and a luxurious finish, while "multi-material molding" contributes to enhanced functionality and reduced manufacturing costs. 【Features】 ■ Consistent production from molding to inspection and packaging ■ Two-color molding enables the development of products with a rich variety of colors ■ Multi-material molding allows for the development of products that leverage the characteristics of different materials ■ Equipped with three cleanroom factories tailored to the products being manufactured ■ It is rare to have a system capable of producing two-color molded products in a cleanroom *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• Processing Contract

Thermoplastic = Thermoplastic resin and LSR (Liquid Silicone Rubbers) = Liquid silicone rubber (thermosetting) molding of different materials is a technology that bonds materials with opposing molding processes within the same process. By bonding silicone rubber, which has physical advantages such as permanent compression set, heat resistance, and electrical insulation compared to elastomers, with thermoplastic resin, it becomes possible to develop products in a wide range of fields that were not previously feasible. Due to the chemical bonding, there is no need for joints using anchors or bridges, making product shape and mold design easier. 【Features】 ■ By coexisting different characteristics within the same product, molded products that utilize both features can be created. ■ Since bonding occurs within the same process, it is possible to reduce labor for assembly and inserts. ■ Not only traditional core rotation two-color processes but also mold-in plate rotation two-color compatibility increases design flexibility. *For more details, please contact us or refer to the catalog.

• Calibration and repair
• Processing Contract

At Furuya Industrial Co., Ltd., we carry out various types of secondary processing (assembly and decoration), starting with "molding + assembly." We cater to automotive interior parts, automotive meter rings, mobile phone casings, automotive instrument panels, and more. 【Examples of Secondary Processing】 - Two-color molding + plating - Molding + discontinuous vapor deposition - Two-color molding → printing → painting → laser cutting → top coat - Elastomer + metallic painting, etc. - Elastomer molding → undercoat → vapor deposition → top coat For more details, please contact us or refer to our catalog.

• Processing Contract

Elastomers, which combine the elasticity of rubber and the plasticity of plastics, are a groundbreaking molding material that overturns the conventional wisdom of "plastic = hard." At Furya Industries, we are boldly taking on the challenging and often avoided task of elastomer molding, which is more difficult than working with plastics, while also leveraging our unique technologies and know-how accumulated over many years to embark on new material development. We aim to create new high-value-added products using elastomers that embody both "beauty" and "gentleness." For more details, please contact us or refer to our catalog.

• Processing Contract

Insert molding is a technology that involves inserting metal, fabric, or various types of resin molded products into a mold beforehand to create a fully integrated product. Compared to inserting and bonding in a later process, it achieves significantly higher strength and durability. 【Features】 - Combines the rigidity of metal with the flexibility of plastic - Merges the soft feel of fabric with the durability of plastic - Enables a wide range of product development that leverages the individual strengths of materials For more details, please contact us or refer to our catalog.

• Processing Contract

"Two-color molding" is a technology that shapes two different colored materials of the same type, creating products rich in fashion. Unlike painting or hot stamping, it allows for durable decoration and a high-quality finish. "Dissimilar material molding" is a technology that bonds two types of materials during the molding process, enabling the coexistence of different material properties in a single molded product. This eliminates the need for post-processing such as adhesive work, allowing for cost reduction. Both technologies significantly expand the applications of products. 【Features of Two-color Molding】 - A wide variety of product development is possible through diverse color combinations. - High-value-added products are realized through durable decoration and a luxurious finish. For more details, please contact us or refer to the catalog.

• Calibration and repair
• Processing Contract

DSI (Die Slide Injection Molding) is an injection molding method developed by Japan Steel Works, which allows for the rapid and accurate molding of complex hollow structures. In the first injection, semi-finished products (two-part items) are molded, and the mold is slid using a hydraulic mechanism to form the hollow body, followed by melting and bonding in the second injection. DSI resolves issues such as uneven wall thickness and weak bonding strength that were seen in conventional hollow molding methods. 【Features】 - Capable of assembly molding and sealing molding with complex hollow bodies and insert parts. - Eliminates the need for post-processing, contributing to reduced molding costs and increased productivity. - Bonding strength is approximately 1.5 to 2.0 times that of vibration welding. - Can accommodate three-dimensional uneven shapes on the bonding surface. - Easy control of wall thickness (1.5 to 5.0 mm) with high dimensional accuracy. For more details, please contact us or refer to the catalog.

• Injection Molding Machine
• Processing Contract

"Thermoplastic/LSR dissimilar material molding" is a technology that bonds materials with opposing molding processes, specifically thermoplastic resin and liquid silicone rubber (thermosetting), within the same process. By bonding silicone rubber, which has physical advantages such as permanent compression set, heat resistance, and electrical insulation compared to elastomers, with thermoplastic resin, it enables product development in a wide range of fields that were previously unachievable. Due to the scientific nature of the bonding, there is no need for joints using anchors or bridges, making product shapes and mold design easier. 【Features】 ○ Enables product development in fields that conventional elastomers could not address. ○ By coexisting different properties within the same product, molded items that leverage both characteristics can be created. ○ Since bonding occurs within the same process, it allows for a reduction in assembly and insert work. ○ Not only traditional core rotation two-color processes but also mold-in plate rotation two-color compatibility increases design flexibility. For more details, please contact us or refer to the catalog.

• Calibration and repair
• Processing Contract

We achieve various appearances, textures, and functions that cannot be expressed by resin molding alone by using various surface treatment methods (painting, printing, laser cutting, plating, vapor deposition, hot stamping). 【Examples of Other Methods Used】 - Automotive instrument panels - Automotive meter rings - Mobile phone casings - Watch bands and bezels, etc. *For more details, please inquire through a request for materials or download.

• Surface treatment contract service

Elastomers, which combine the elasticity of rubber and the plasticity of plastics, are groundbreaking molding materials that overturn the conventional wisdom of "plastic = hard." At Furya Industries, we are boldly tackling the challenging and often avoided elastomer molding, which is more difficult than plastic molding, while also leveraging our unique technologies and know-how accumulated over many years to embark on new material development. We aim to create new high-value-added products using elastomers that embody both "beauty" and "gentleness." □■Features of Elastomer Molding■□ - Possesses excellent rubber elasticity. - Highly flexible with a wide range of hardness. - Adopted in a wide range of fields such as industrial, sports, and automotive applications, and can accommodate various elastomers (TPU, TPS, TPO, TPEE, TPAE, PVC, etc.) according to the required characteristics. *For more details, please inquire through a request for materials or download.

• Contract manufacturing
• Prototype Services

Two-color molding is a technique that shapes two different colored materials of the same type, creating products rich in fashion appeal. Unlike painting or hot stamping, it allows for durable decoration and a high-quality finish. Dissimilar material molding is a technique that bonds two types of materials during the molding process, enabling the coexistence of different material properties in a single molded product. This eliminates the need for post-processing tasks like adhesive work, allowing for cost reduction. Both technologies significantly expand the applications of products. □■Features of Two-Color Molding■□ - A wide variety of product developments is possible through diverse color combinations. - High durability decoration and a luxurious finish achieve high added-value products. □■Features of Dissimilar Material Molding■□ - By combining materials with different properties, molded products that leverage both characteristics can be created. - Cost reduction is possible as post-processing is unnecessary. - Enhances the fashionability and functionality of products. *For more details, please inquire through document requests or downloads.

• Contract manufacturing

DSI (Die Slide Injection Molding) is an injection molding method developed by Japan Steel Works that allows for the rapid and accurate molding of complex internal structures in hollow bodies. In the first injection, semi-finished products (two-part products) are molded, and the mold is slid using a hydraulic mechanism to form the hollow body. Further, melting and bonding are performed through a second injection. The DSI method also resolves issues such as uneven wall thickness and weak bonding strength that were seen in conventional hollow molding methods. ■Features■ - Capable of molding complex hollow bodies and assembly molding with insert parts, as well as sealing molding. - Eliminates the need for post-processing, contributing to reduced molding costs and increased productivity. - Bonding areas have a strength approximately 1.5 to 2.0 times that of vibration welding. - Easy control of wall thickness (1.5 to 5.0 mm) and high dimensional accuracy. *For more details, please inquire through a request for materials or download.

• Calibration and repair
• Contract manufacturing

Insert molding is a technology that involves inserting pre-formed materials such as metal, fabric, or different types of resin molded products into a mold to create a fully integrated product. Compared to inserting and bonding in a later process, it achieves significantly higher strength and durability. Insert molding allows for the development of a wide range of products that leverage the individual advantages of materials, such as combining the rigidity of metal with the flexibility of plastic, or merging the soft feel of fabric with the durability of plastic. □■Features of Insert Molding■□ - Since the inserts are molded in advance, it results in strong and highly reliable products. - A wide variety of insert materials, including metal, fabric, ceramics, glass, and wood, can be used, meeting the molding needs of various industries. - Depending on the mold structure, it is also possible to completely encapsulate the insert components. *For more details, please inquire through material requests or downloads.

• Contract manufacturing

At Furuya Industries, we have established a comprehensive support system that can meet all needs, from planning and product design to mold design and manufacturing, injection molding, and quality control. Each time we receive challenging questions such as, "Can we create this type of product?" or "Can we utilize this material?", we have solved problems and accumulated technology.

• Contract manufacturing
• Prototype Services