AIKIリオテック List of Products and Services

Solve challenges in the development stage from a field perspective! The multi-layer T-die molding unit is capable of molding multi-layer films/sheets with up to 5 layers. Following the multi-layer inflation molding, the T-die method has also been added to the series. By independently controlling the extrusion of each layer, it is possible to reproduce a process close to actual machine level even in the prototype and research stages. High-precision performance evaluation for each material can be conducted regarding barrier properties, adhesion, and functional distribution due to multi-layering. 【Features】 - For producing high-performance films - Testing with small amounts of material is acceptable - Multi-layer films can be produced by one person - Independent 3-layer configuration × T-die design - High reproducibility and data reliability *For more details, please contact us or download the materials.

• others

We provide testing machines and mass production machines for the development of prepreg and tow prepreg. We can accommodate various needs in the development and manufacturing of composite materials, including delivery times, applications, sizes, and production volumes, and we can also handle a wide range of thermosetting and thermoplastic resins. We also support considerations for future mass production, so please feel free to consult us when needed. 【Features】 ■ Wide range of support for fiber, impregnated resin, and size needs ■ Available from testing machines to mass production machines *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

Introducing the 'ALM-LINE-KP', a two-axis mixing pellet manufacturing test device from the AIKI pilot machine series, suitable for research on functional resins. It allows for the handling of small quantities of functional resins, such as recycled plastics, synthetic fibers, and film production! It enables mixing tests with a small amount of material. The extruder, cooling section, and strand cutter can all be moved as separate units. The extruder features two axes with 16φ in the same direction and has two screw-type feeders. The cooling section measures 1500mm in length and 150mm in width. 【Specifications (partial)】 ■ Nozzle: 1 to 3 pieces ■ Air wiper: Blower suction type ■ Strand cutter: MAX 3 pieces ■ Power supply: 3-phase 200V *For more details, please refer to the PDF document or feel free to contact us.

• Resin processing machine

Introducing our "AIKI Pilot Machine Series." We can provide a consistent manufacturing system from functional film compound pellet production equipment to inflation molding. The "ALM-LINE-KP" allows for prototyping with a small amount of material. It is suitable for masterbatch prototyping as it mixes materials with a twin-screw. We also offer the "ALM-IMF-3L," which can be multi-layered up to 5 layers with additional units, and the "ALM-IMF30" for single-layer films. 【Features】 ■ Compound Pellet Production Equipment: ALM-LINE-KP - Allows for prototyping with a small amount of material - Mixes materials with a twin-screw - Suitable for masterbatch prototyping ■ Inflation Molding: ALM-IMF-3L - Can be multi-layered up to 5 layers with additional units - Suitable for the development of special films with gas and air barrier properties - Can accommodate T-die type with unit exchange ■ Inflation Molding: ALM-IMF30 - For single-layer films - Compact *For more details, please refer to the related links or feel free to contact us.

• Extrusion Machine

- I want to test with a small amount of materials... - I want to easily create threads by myself... - I want to retry with materials that were rejected for prototyping... - The equipment is too large and there isn't enough space... These concerns can be resolved with this product! 【Challenges】 When I requested outsourcing for film testing with materials containing inorganic substances (silica, ceramics), I was turned down due to the reason that "the equipment might get damaged." I struggled to find an outsourcing partner willing to take on the project, so I decided to introduce the ALM-IMF30. 【Results】 As a result, not only have I been able to efficiently create samples from difficult-to-source materials, but I have also improved the speed of development for standard materials. ◆ Points of Improvement - Can be installed in research facilities - Low installation costs - Improved operational efficiency *For more details, please contact us or download the catalog.

• Testing Equipment and Devices

- I want to test with a small amount of materials... - I want to easily create threads by myself... - I want to retry with materials that were rejected for prototyping... - The equipment is too large and there isn't enough space... These concerns can be solved with this product! 【Challenge】 We frequently performed spinning tasks, such as "mixing pigments to make threads," but the existing spinning equipment was very large, making it a big job that required three people. We wanted to reduce the labor involved in this task, so we introduced the ALM-S1000. 【Result】 As a result, we were able to perform the spinning tasks by ourselves. Additionally, we can easily prototype in small lots, leading to reductions in various costs, including material costs. ◆ Points of Improvement - Prototyping possible in small lots - Can be operated by one person - Reduction in material costs *For more details, please contact us or download the catalog.

• Testing Equipment and Devices

- I want to prototype a film with the materials I currently have... - I want to easily create a film by myself... - I want to take on a challenge again with materials that were previously rejected for prototyping... These concerns can be resolved with this product! 【Challenges】 It was introduced for the education of engineers. With the large machines that were previously installed, it was necessary to have personnel for the work, making it difficult to prototype easily. 【Results】 It is now possible to create films with a small amount of resin by oneself, which has increased the frequency of prototyping. While it allows for solo work, the design also takes safety into consideration, which is a nice point. ◆ Points of Improvement - Possible with a small amount of resin - Can be operated by one person - Safety design *For more details, please contact us or download the catalog.

• Testing Equipment and Devices

- I want to prototype a film with the materials I currently have... - I want to easily produce a film by myself... - I want to retry with materials that were rejected for prototyping... These concerns can be resolved with our product! 【Challenge】 When I requested an outsourcing company to conduct film-making tests with materials containing inorganic substances (silica, ceramics), I was turned down due to concerns that "the equipment might get damaged." I struggled to find an outsourcing company willing to take on the task, which led me to decide to introduce the ALM-IMF30. 【Result】 Not only have I been able to efficiently create samples with difficult materials, but I have also improved the speed of development for regular materials. ◆ Points of Improvement - Testing possible with inorganic materials - Development speed - Efficiency in producing UP samples *For more details, please contact us or download the catalog.

• Testing Equipment and Devices

The "ALM-IMF-3L" is a multi-layer inflation molding unit that allows for easy production of high-performance multi-layer films. It is compact and space-saving, making it suitable for small-scale prototyping with minimal resin. Various developments can be made based on this product, and it contributes to further resin savings when equipped with a super compact extruder. With the addition of units, multi-layering can be freely achieved, and the units can be exchanged for repurposing into T-die molding machines. 【Features】 ■ One of the smallest in the industry ■ Easily produces high-performance multi-layer films ■ Freely multi-layered with the addition of units ■ Contributes to further resin savings with the installation of a super compact extruder ■ Can also be repurposed for T-die molding machines with unit exchange *For more details, please refer to the PDF materials or feel free to contact us.

• Other polymer materials
• Extrusion Machine

The industry's smallest film production device has arrived! Equipped with a full-scale T-die, it is perfect for producing narrow films and tapes. An ideal machine for taking small sample quantities. 【Features】 1. Compatible with pellets 2. Compact size makes maintenance very easy 3. Height adjustable with a lift mechanism 4. Desktop-sized device for ease of use *For more details, please contact us or download the catalog.

• Extrusion Machine

The AIKI pilot machine series 'ALM-E005/E010/E014' is a compact, professional-grade single-screw extruder capable of extruding from 3g, equipped with a hopper stirring function. It allows for immediate development and prototyping on a tabletop, and maintenance is easy. The vertical design ensures that the resin is securely engaged. The materials that can be used with the 'ALM-E005' and 'ALM-E010' are powders, while the 'ALM-E014' can use pellets. 【Features】 ■ Capable of extruding from 3g ■ Immediate development and prototyping on a tabletop ■ Easy maintenance ■ Vertical design for secure resin engagement ■ Professional-grade with hopper stirring function *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine

The AIKI pilot machine series 'ALM-miniLINE-S100' is a compact spinning device that utilizes a super small extruder, allowing for the creation of small sample threads and tubes with minimal materials. Designed for research and development departments, it features an ultra-compact size that can be installed in offices or laboratories, contributing to the automation of manual tasks and improving convenience through space-saving design. Additionally, since the device can operate with small amounts of material, it significantly reduces the usage of expensive resin materials. 【Features】 ■ One of the smallest spinning devices in the industry ■ Ideal for producing small sample threads and tubes ■ By adopting a super small extruder, it can greatly reduce the use of rare and expensive resins ■ Standard equipped with a stretching unit using hot rollers ■ Standard equipped with a compact winding machine *For more details, please refer to the PDF materials or feel free to contact us.

• Textile Processing Machinery

The previous small extruders can now be used with a T-die system, making it easy to adjust the thickness during film prototyping. Additionally, film prototyping can be conducted with one-person operation, so with the ALM-TMF200, anyone can easily carry it out anytime. 【Features】 - Easy thickness adjustment - Adjustable cooling temperature - Cost reduction - Modular design - Easy to move *For more details, please contact us or download the catalog.

• Testing Equipment and Devices

The "ALM-IMF30" is an inflation molding unit that can produce films by connecting to a small extruder (using ALM-E20) with a diameter of 20mm. It allows for film production with a small amount of resin. 【Features】 - Easy connection to a small single-screw extruder (ALM-E20) - Film production can be done by one person - Film production is possible with a small amount of resin *For more details, please refer to the PDF materials or feel free to contact us.

• Extrusion Machine

The "ALM-LINE-CY" is a device that allows for the easy prototyping of functional threads by coating them with resin. We offer various units, including the creel unit "ALM-CR-U" for placing the supplied thread and the compact single-screw extruder "ALM-E20." 【Features】 ■ Capable of coating various resins onto diverse threads ■ Operable by a single person ■ Suitable for small-scale testing and low-volume production ■ Units available for sale *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine
• Testing Equipment and Devices

The small spinning device 'ALM-S1000' is a compact extruder (using ALM-E20) that can handle small lots, which was not possible until now. Do you want to test with a small amount of material? Do you want to easily produce yarn by yourself? Do you want to retry with materials that were rejected for prototyping? Is the equipment too large and you don't have enough space? We can solve your problems with yarn prototyping! *For more details, please refer to the catalog. Feel free to contact us as well.

• Textile Processing Machinery

The small single-screw extruder "ALM-E20" allows for the prototyping of various resins, from general-purpose plastics to engineering plastics, by attaching different units to create threads, coated threads, non-woven fabrics, and more. - I want to prototype myself... - I lack manpower, space, and time... - I want to save the test setup conditions... We can solve your research and development challenges! 【Features】 ■ Supports various prototype shapes through unit exchange, including units for threads, coated threads, and non-woven fabrics. ■ Reduces initial costs by being compact and versatile. ■ Additional units for film shapes can also be added. ■ Intuitive touch panel operation. *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

• Extrusion Machine

The small spinning device 'ALM-S1000/S3500' is a compact extruder (using ALM-E20) with a diameter of 20mm. 【Features】 ■ Can test with a small amount of material ■ Easy operation by one person ■ Can also be used as a stretching device ■ Supports small lots that were previously not possible 【Spinning Speed】 ■ S1000 = Max 1000m/min ■ S3500 = Max 3500m/min *For more details, please download the PDF or feel free to contact us.

• Extrusion Machine

The small single-screw extruder "ALM-E16/E20" allows for the prototyping of various resins, from general-purpose plastics to engineering plastics, by attaching different units to create yarns, coated yarns, non-woven fabrics, and more. Its space-saving design enables tabletop installation of the extruder alone, as well as integration into existing lines. It features an easy-to-read touch panel with excellent control capabilities, allowing for intuitive operation by centrally managing all parameters. 【Features】 ■ Supports various prototype shapes through unit exchange, including units for yarns, coated yarns, and non-woven fabrics ■ Reduces initial costs by being compact and versatile ■ A unit for film shapes is also planned for addition ■ Equipped with convenient casters for mobility *For more details, please request documentation or view the PDF data available for download.

• Extrusion Machine

This is a research and development prepreg manufacturing line that achieves cost reduction and space-saving through the unitization and tabletop design of each process. Each process consists of independent tabletop units, allowing for the selection of only the necessary units and enabling flexible combinations. 【Features】 ■ Each process is an independent tabletop unit, allowing for flexible combinations ■ Tabletop size significantly reduces installation space ■ Introduction of a centralized control unit enables overall centralized control of the line 　┗ Simultaneous collection of various data, including temperature, speed, and tension for each unit ■ Standardization of each unit achieves lower prices and shorter delivery times ■ Research on other types can be conducted by combining with existing multifunctional equipment * For more details, please request materials or view the PDF data from the download. * Factory tours are also available.

• Textile Processing Machinery

The "SS004" is an "automatic tape wrapping machine" that automatically wraps various tapes around thin wires. 【Specifications】 ■ Model: ATW-01 ■ Number of winding weights: 4 weights ■ Winding speed range: 5 to 40 m/min ■ Tape winding range: 200 to 1800 rpm ■ Winding size: Inner diameter 240mm, Outer diameter maximum 350mm, Winding width 45mm ■ Supply line drum size: Outer diameter maximum 360mm, Drum width maximum 165mm *For details, please request documentation or view the PDF data from the download. *Factory tours are also available.

• Textile Processing Machinery

The "Automatic Winder (Turret Winder) SS003" is a high-precision winding machine developed for industrial materials. It comes with an automatic switching device for continuous operation and can automatically wind special fibers such as high-strength fibers. Additional equipment such as stretching devices and drying devices can also be added in the preceding process. 【Features】 ■ Winding machine developed for industrial materials ■ Equipped with an automatic switching device for continuous operation ■ Capable of automatically winding special fibers such as high-strength fibers ■ Additional equipment such as stretching devices and drying devices can be added in the preceding process ■ Usable for experimental purposes in a single position *For more details, please request materials or view the PDF data from the download section. *Factory tours are also welcome!

• Textile Processing Machinery

The UD-prepreg manufacturing equipment "APG Series" developed by AIKI Riotech is capable of handling both thermosetting and thermoplastic resins, suitable for both testing lines and manufacturing lines, and allows for custom-made options down to the finest details. 【Features】 ■ Suitable for testing lines and manufacturing lines, with customization available down to the details ■ Control of each unit and simultaneous linked control are both possible ■ Compatible with both thermosetting and thermoplastic resins ■ Press roll - Temperature specifications for thermosetting resins up to 180°C and - Specifications for thermoplastic resins up to 320°C, accommodating various temperature specifications ■ Option to choose between mechanical or AIKI's original electronic control creel ■ Quality control is possible with optional thickness detection devices and side trim devices ■ The opening device features AIKI's unique tension bar type ■ Compatible with carbon fibers, glass fibers, and aramid fibers *For more details, please request materials or view the PDF data from the download section. *Factory tours are also available.

• Textile Processing Machinery
• Other processing machines

There are three main methods for fiberizing (spinning) polymer materials: melt, dry, and wet spinning. While melt spinning is the primary manufacturing method for yarn production, wet spinning using solvents and coagulation baths is required for special fibers. The "AIKI-SS01" uses a servo motor to accurately extrude the spinning solution and is also compatible with air gap spinning. 【Features】 ■ Accurately extrudes the spinning solution using a servo motor. ■ Produces a variety of yarns by replacing commercially available nozzles, from one yarn to several. *For more details, please request materials or view the PDF data available for download. *Factory tours are also possible.

• Textile Processing Machinery

There are various types of threads, including synthetic fibers, cotton, silk, and other natural fibers. The 'SS002' is recommended for those who want to coat these threads with other materials to give them various functions! 【Features】 ■ Since it is lifted and dried after coating, it is less likely to develop spots. ■ It can be changed to a hot air drying method (hot air unit, far infrared heater unit, heated above unit). * For details, please request materials or view the PDF data from the download. * Factory tours are also available.

• Textile Processing Machinery

AIKI Corporation has been engaged in the testing and development of coating machines (fiber coating machines) for many years. There are two main methods for yarn coating. One is the extrusion coating method, and the other is the dipping coating method. In the case of extrusion coating, thermoplastic resin pellets are used, which are melted in the AIKI coating machine. The melted resin and yarn are simultaneously extruded through a specialized nozzle to produce coated yarn. On the other hand, in the case of dipping coating, the yarn is immersed in a solution made by dissolving the coating solvent, and then it is dried to produce coated yarn. *For more details, please feel free to contact us. *Factory tours are also available.

• Textile Processing Machinery

The "Winder for Carbon Fiber" is part of the carbon fiber manufacturing line and has been developed as a winding machine for carbon fiber that can accommodate both PAN-based and Pitch-based raw fibers, thanks to AIKI's years of accumulated technology. *For more details, please feel free to contact us. *Factory tours are also available.

• Textile Processing Machinery

The "ASFC-M Series" is part of the carbon fiber manufacturing line and is a machine that sends the raw material, acrylic fiber (PAN-based precursor), to the next process. 【Features by Lineup】 ■ASFC-M Thanks to a unique back tension mechanism controlled collectively by an inverter, it is possible to deliver all the raw yarns with uniform tension. ■ASFC-MG An additional mechanism calculates the winding diameter of the supplied raw yarn based on the unwinding speed and spindle rotation speed, allowing for tension control at each spindle. This enables stable yarn supply even if there are differences in the winding diameter of the supplied raw yarn. ■ASFC-MS With the addition of a dancer roller that constantly measures the actual tension, tension control at each spindle is possible, allowing for stable yarn supply even if there are differences in the winding diameter of the supplied raw yarn. *For details, please request materials or view the PDF data available for download. *Factory tours are also possible.

• Textile Processing Machinery

AIKI Corporation also produces various testing equipment separately from production machines. We propose a wide range of equipment with flexible ideas, such as testing machines that can handle multiple types of processing by combining testing machines with the same specifications as production machines of about 6 weights, and necessary equipment in units of 1 weight. Additionally, we design and manufacture one-of-a-kind machines tailored to user requests without being constrained by existing products, so please feel free to contact us. 【Sample Machine Examples】 ■ Sample Machine (1) - A 6-weight machine, but each weight is driven independently, and condition settings can be configured for each weight. - Each weight has different heater types, slab devices, and processing mechanisms, serving as a dual-purpose machine for air processing and temporary twisting. ■ Sample Machine (2) - Horizontal single-weight temporary twisting testing machine. - All sections can be separated. ■ Sample Machine (3) Vertical single-weight special processing testing machine. ■ Sample Machine (4) 4-weight line shaft type air covering testing machine. *For more details, please feel free to contact us. *Factory tours are also available.

• Testing Equipment and Devices

The AT-501A is a machine that produces yarn known as ATY by feeding long fibers (POY, FDY) made of nylon and polyester into an air mixing nozzle via feed rollers set to any desired speed. It utilizes the turbulence generated by compressed air inside the nozzle to entangle or mix the fed yarn. 【Features】 - Equipped with four feed rollers and a hot pin heater - Capable of stretching nylon and polyester synthetic long fibers (POY) at any desired stretching ratio - Produces ATY by feeding yarn into the nozzle with any overfeed - Capable of producing simple T&T using a hot pin heater - The size of the ATY loops can be adjusted using a second heater - All processing condition settings are done via PLC. You can choose between a condition input touch panel method or a PC method - The R side and L side of the machine can produce under different conditions, and because it uses a line shaft drive system, it can reduce quality variations between weights - Winding size is 8 inches (200mm) *For more details, please request materials or view the PDF data from the download section. *Factory tours are also available.

• Textile Processing Machinery

The "AT-501B" is a machine that produces yarn known as ATY by feeding long fibers (POY, FDY) such as nylon and polyester into an air mixing nozzle using feed rollers set to any desired speed, and utilizing the turbulence created by compressed air inside the nozzle to entangle or mix the fed yarn. 【Features】 ■ Equipped with two feed rollers, it produces ATY by feeding FDY of nylon and polyester into the nozzle with any overfeed. ■ A second heater is used to adjust the size of the ATY loops and their elongation. ■ All processing condition settings are done via PLC, with condition input selectable from either a touch panel or PC method. ■ The right and left sides of the machine can produce under different conditions. ■ Adopting a line shaft drive system reduces quality variation between bobbins. ■ The winding size is 8 inches (200mm). * An option for 10 inches (250mm) is also available. ■ The minimum number of bobbins is 24, with the possibility of increasing the number of bobbins by 24 (one block). * The maximum number of bobbins is 216. * For more details, please request documentation or view the PDF data available for download. * Factory tours are also possible.

• Textile Processing Machinery

The AT-501C2F is a machine that produces yarn known as ATY by feeding long fibers (POY, FDY) such as nylon and polyester into an air mixing nozzle using feed rollers set to an arbitrary speed. It utilizes the turbulence generated by compressed air inside the nozzle to entangle or mix the fed yarn. 【Features】 - Equipped with two feed rollers - Produces ATY by feeding FDY such as nylon and polyester into the nozzle with arbitrary overfeed - All processing condition settings are done via PLC - Condition input can be selected from touch panel or PC method - The R side and L side of the machine can produce under different conditions, and the line shaft drive system helps reduce quality variation between bobbins - Winding size is 8 inches (200mm) *Optional 10 inches (250mm) is also available - The minimum number of bobbins is 24, with the possibility of increasing by 24 bobbins (1 block) at a time *The maximum number of bobbins is 216. *For more details, please request documentation or view the PDF data available for download. *Factory tours are also possible.

• Textile Processing Machinery

The AT-501C2F is a machine that feeds long fibers such as nylon and polyester (POY, FDY) into an air mixing nozzle using feed rollers set to an arbitrary speed, utilizing the turbulence created by compressed air inside to entangle or mix the fed yarn, thereby producing a yarn known as ATY. 【Features】 ■ Equipped with 5 feed rollers and a hot pin heater ■ Produces ATY using POY and FDY of synthetic long fibers such as nylon and polyester ■ Capable of producing T&T using a hot pin heater and a 1st heater ■ Can produce yarn with different shrinkage characteristics using the 1st heater ■ The 2nd heater allows for adjustment of the elongation and loop size of the ATY ■ All processing condition settings are done via PLC ■ Condition input can be selected from either a touch panel or PC method ■ The R side and L side of the machine can produce under different conditions, and by adopting a line shaft drive system, it reduces quality variation between weights ■ Winding size is 8 inches (200mm) * For details, please request materials or view the PDF data from the download. * Factory tours are also available.

• Textile Processing Machinery

The "AT-501 HD 900" is a machine that produces yarn known as ATY by feeding long fibers (POY, FDY) such as nylon and polyester into an air mixing nozzle via feed rollers set to an arbitrary speed. It utilizes the turbulence created by compressed air inside the nozzle to entangle or mix the fed yarn. 【Features】 ■ Equipped with four Hot rollers (φ110mm) per spindle, allowing for arbitrary speed settings. ・ Capable of supplying POY and FDY of synthetic long fibers such as nylon and polyester. ・ Adopts a stretching method using Hot rollers, enabling stable stretching of thicker supply yarns compared to shaft drive machines. ■ Produces yarn with low boiling water shrinkage rates through stretching with Hot rollers. ■ The size of the ATY loops can be adjusted using a 2,000mm second heater. ■ All processing condition settings are done via PLC. ■ Condition input can be selected from touch panel or PC methods. ■ Adopts a spindle drive method, allowing for small-lot, high-quality production. *For more details, please request materials or view the PDF data available for download. *Factory tours are also possible.

• Textile Processing Machinery

The "AT-501 HDIII" is a machine that produces yarn known as ATY by feeding long fibers (POY, FDY) such as nylon and polyester into an air mixing nozzle using feed rollers set to an arbitrary speed. It utilizes the turbulence generated by compressed air inside the nozzle to entangle or mix the fed yarn. 【Features】 ■ Equipped with four hot rollers (Φ110mm) per weight, which can be set to arbitrary speeds. ・ Capable of supplying POY and FDY of synthetic long fibers such as nylon and polyester. ・ Adopts a stretching method using hot rollers, allowing for stable stretching of thicker supply raw yarn compared to shaft drive machines. ■ The stretching using hot rollers enables the production of yarn with low boiling water shrinkage rates. ■ The size of the ATY loops can be adjusted with a 3,000mm secondary heater. ■ All processing condition settings are done via PLC. ■ Condition input can be selected from touch panel or PC methods. ■ Adopts a weight drive method, allowing for small lot production of various qualities. *For details, please request materials or view the PDF data from the download. *Factory tours are also available.

• Textile Processing Machinery

The "AT-501 RWSI" is a machine that produces a yarn called ACY by sending polyurethane yarn, commonly known as spandex, along with long fibers such as nylon and polyester, into an interlacing nozzle via feed rollers set to an arbitrary speed. It utilizes the turbulence created by compressed air inside the nozzle to entangle these yarns. 【Features】 ■ The yarn path is straight, preventing unnecessary tension on P.U and DTY. ■ Due to the two-stage stretching method for P.U, it stretches reliably without putting a burden on P.U and eliminating slip. ■ Each weight is equipped with a detaching device, preventing friction between the rotating body and P.U and ACY in case of yarn breakage. ■ All processing conditions are managed by PLC. ■ Condition settings can be selected via touch panel or PC. ■ The right and left sides of the machine can produce under different conditions. ■ Since it does not use a weight drive method, it minimizes quality variation between weights. ■ Each weight is equipped with a doffing timer to maintain yarn length consistency. * For details, please request materials or view the PDF data available for download. * Factory tours are also possible.

• Textile Processing Machinery

The machines 『TH-211 / TH-212』 are designed to produce elastic DTY yarns by applying a physical twist of approximately 3,000 to 4,000 twists per meter to long fibers such as nylon and polyester (POY, FDY), and then restoring the twist after heat treatment to create fine crimps, resulting in bulkiness and elasticity. 【Features】 ■ One feed roller and one delivery roller (two for TH-212), first heater, second heater (only for TH-212), standard equipped with a magnet-type pin spindle ■ Adding a hot pin heater as an option allows for T&T production ■ Adding a slab device as an option allows for DTY slab production ■ The second heater (only for TH-212) allows for adjustment of DTY elongation and crimp strength ■ All processing condition settings are done via PLC ■ Condition input can be selected from touch panel or PC method *For details, please request materials or view the PDF data from the download. *Factory tours are also available.

• Textile Processing Machinery

The "RW-800" is a machine that connects small balls created due to thread breaks during production into one large ball. 【Features】 ■ All processing condition settings are done via PLC ■ Input conditions can be selected using a touch panel or PC ■ The R side and L side of the machine can produce under different conditions ■ Adopts a line shaft drive system, resulting in less quality variation between weights ■ Each weight is equipped with a doffing timer to maintain thread uniformity ■ Winding size is 8 inches (200mm) * An option for 10 inches (250mm) is also available ■ The maximum number of weights is 96, with the ability to increase weights by 8 (1 block) * For more details, please feel free to contact us. * Factory tours are also available.

• Textile Processing Machinery

This product is a machine that enables the maintenance of high stretchability after dyeing, which could only be achieved with conventional skein dyeing, through highly productive cheese dyeing. 【Features】 ■ The yarn actively fed by the feed rollers (one before and one after the heater) is continuously and stably twisted under optimal low tension, thanks to the precisely maintained heater. ■ By adopting a unique winding method, it can maintain a constant low contact pressure, allowing for the production of uniformly low-density soft-wound packages ideal for cheese dyeing. ■ All processing condition settings are done via PLC. ■ Condition input can be selected from either a touch panel or PC method. *For more details, please feel free to contact us. *Factory tours are also available.

• Textile Processing Machinery

The "KA-524OF" is a machine that produces filament yarns by splitting raw yarns made of materials such as nylon and polyester into one (monofilament) or several strands. 【Features】 ■ Suitable for small lot production and a wide variety of monofilament production, including ultra-fine yarns and electrostatic yarns. ■ Equipped with 12 spindles on one side (KA-524 OF) or 16 spindles on one side (KA-532 OF) (24 or 36 spindles on both sides). ■ Capable of splitting yarns up to 12 or 16 divisions. ■ Not only capable of splitting FDY but also capable of splitting false-twisted yarns. ■ The R side and L side of the machine can be produced under different conditions. ■ Equipped with yarn length counters on both sides to maintain yarn consistency. ■ Winding bobbin size is Φ50×420mm, and it can also accommodate winding onto paper tubes. ■ Adopts an overfeed roller to adjust and stabilize winding tension. *For more details, please request documentation or view the PDF data available for download. *Factory tours are also possible.

• Textile Processing Machinery

The "KA-532OF" is a machine that produces filament yarns by splitting raw yarns made of nylon, polyester, and other materials into one (monofilament) or several strands. 【Features】 ■ Suitable for small lot production and a wide variety of monofilament production, including ultra-fine yarns and electrostatic yarns. ■ Equipped with spindles of 12 bobbins on one side (KA-524 OF) or 16 bobbins on one side (KA-532 OF) (24 or 36 spindles on both sides). ■ Capable of splitting yarns into a maximum of 12 or 16 strands. ■ Can split not only FDY but also false twist yarns. ■ The R side and L side of the machine can produce under different conditions. ■ Both sides are equipped with yarn length counters to maintain yarn uniformity. ■ The winding bobbin size is Φ50×420mm, and it also accommodates winding onto paper tubes. ■ Uses an overfeed roller to adjust and stabilize winding tension. *For more details, please request documentation or view the PDF data available for download. *Factory tours are also possible.

• Textile Processing Machinery

The "KA-524ST" is a machine that produces filament yarns by splitting raw yarns made of materials such as nylon and polyester into one (monofilament) or several strands. 【Features】 ■ Suitable for small lot production and a wide variety of monofilaments, including ultra-fine and electrostatic yarns. ■ Equipped with a false twisting mechanism for splitting machines. ■ Capable of directly producing bulky split yarns from splitting raw yarns (parent yarn). ■ Equipped with spindles of 12 bobbins on one side (KA-524 OF) or 16 bobbins on one side (KA-532 OF). ・24 or 36 spindles on both sides. ・Can split yarns up to a maximum of 12 or 16 divisions. ■ Capable of splitting not only FDY but also POY. ■ The R side and L side of the machine can be produced under different conditions. ■ Equipped with yarn length counters on both sides to maintain yarn length consistency. ■ Winding bobbin size is Φ50×420mm; winding onto paper tubes is also supported. ■ Adopts an overfeed roller to adjust and stabilize winding tension. *For more details, please request materials or view the PDF data from the download section. *Factory tours are also available.

• Textile Processing Machinery

The "KA-532ST" is a machine that produces filament yarns by splitting raw yarns made of materials such as nylon and polyester into one (monofilament) or several strands. 【Features】 ■ Suitable for small lot production and a wide variety of monofilament production, including ultra-fine yarns and electrostatic yarns. ■ Equipped with a temporary twisting mechanism for the splitting machine. ■ Capable of directly producing bulky split yarns from splitting raw yarns (parent yarn). ■ Equipped with spindles of 12 bobbins on one side (KA-524 OF) or 16 bobbins on one side (KA-532 OF). ・ A total of 24 or 36 spindles on both sides. ・ Capable of splitting yarns into a maximum of 12 or 16 parts. ■ Can split not only FDY but also POY. ■ The R side and L side of the machine can be produced under different conditions. ■ Both sides are equipped with yarn length counters to maintain yarn consistency. ■ Winding bobbin size is Φ50×420mm, and it can also accommodate winding onto paper tubes. ■ Adopts an overfeed roller to adjust and stabilize winding tension. * For more details, please request materials or view the PDF data available for download. * Factory tours are also possible.

• Textile Processing Machinery

The "DWM-01" is a machine that directly winds polyester and nylon filament parent yarns into beams while separating them into finer yarns. 【Features】 ■ The small yarns wound onto the beam are supplied in the same shape as wound by the separation warping machine for circular knitting (tricot). ■ It is possible to simultaneously perform two processes: separating the parent yarn with a separation machine and winding the small yarn onto the beam. ■ Labor-saving and rationalization are achieved. ■ It can accommodate 60 parent yarns as standard. ■ It can wind up to 960 monofilaments onto the beam. ■ Optionally, it can accommodate up to 80 parent yarns. * It can wind up to 1,280 monofilaments onto the beam. ■ The normal production speed is approximately 500m/min. (Maximum machine speed: 1,000m/min.) * For details, please request materials or view the PDF data from the download. * Factory tours are also available.

• Textile Processing Machinery

The "TH-211B" applies a twist of approximately 1,500 to 2,000 times/m to long fibers such as nylon and polyester (POY, FDY) using a physical method, and after heat treatment, it restores the twist to create fine crimp, resulting in an elastic yarn known as DTY that has bulkiness and stretchability. 【Features】 ■ Equipped with 2 feed rollers, 1 delivery roller, a first heater, a 3-roller pin-type spindle, and a self-rotating creel as standard ■ Processes nylon and polyester synthetic long fibers (POY, FDY) to produce DTY for splitting ■ With 2 feed rollers, it can absorb the release tension of the raw yarn ■ Adopts a 3-point holding spindle in the processing section to prevent slippage of the spinner ■ The use of a self-rotating creel allows for trouble-free woolly splitting in subsequent processes ■ All processing condition settings are done via PLC ■ Condition input can be selected from touch panel or PC method * For details, please request materials or view the PDF data from the download. * Factory tours are also available.

• Textile Processing Machinery