エム・テクニック List of Products and Services

The ULREA SS-11-75 is a tabletop experimental device with a reaction chamber disk diameter of φ75, allowing for small-scale experiments. By utilizing a forced thin film as the reaction space, it enables the production of nanoparticles and the synthesis of new materials, which were previously impossible with conventional reaction devices. In particular, in the synthesis of new materials, using the forced thin film microreactor ULREA (Alria) allows for the development of novel materials with new effects and performance that could not be achieved in batch processes. 【Features】 - Achieves ideal molecular diffusion in a stable microspace reaction field of several to several tens of micrometers. - Self-discharge capability prevents blockage from products and gas bubbles, maintaining a consistently fresh reaction environment. - Capable of large-scale production through scale-up. - Cleaning and sterilization are possible with CIP and SIP. Decomposition cleaning is also easily achievable. - Realizes low pressure loss and low energy consumption, contributing to resource conservation. *For more details, please contact us or download the catalog. Information about exhibitions is provided below, so please take a look.

• Emulsifier/Disperser
• Other physicochemical equipment
• Other laboratory equipment and containers

ULREA is a reactor that uses a forced thin film (microchannel) formed between a rotating disk and a fixed disk as the reaction field. It can be applied to all chemical reactions, including crystallization and reduction reactions. Particle size can be easily controlled from single nanoparticles to microparticles. A tabletop experimental device with a reaction disk diameter of φ75 has been introduced. It allows for experiments with small quantities.

• Emulsifier/Disperser

The precision dispersing machine, stirring machine, and emulsifying machine "CreaMix" consists of a high-speed rotating rotor and a screen arranged with a small clearance (usually 0.2 to 0.5 mm). The processing material, energized by the high-speed rotating rotor, increases its velocity as it passes through the screen slit, forming a pulsed jet flow within the processing material in the tank, generating shear forces between the materials at the velocity interface. The high-speed rotating rotor determines the discharge flow lines based on its lead angle, which contributes to the axial flow component and the centrifugal force component, while the width and number of the screen slits determine the absolute velocity of the jet flow and the frequency of the pulses. This allows for control over the desired particle size and particle size distribution width. The clearance between the rotor and the screen is extremely small, not intended to provide shear force in the gap, but rather to convert the rotor's discharge flow into a jet flow from the screen slit as much as possible, serving the purpose of preventing leaks. When the rotor blades pass through the screen slit, the jet flow stops, and when the next blade arrives, the jet flow is discharged. This mechanism ensures that a continuous pulsed jet is emitted, preventing any accompanying flow.

• Emulsifier/Disperser

ULREA is named as an abbreviation for ULtimate micro REActor, and it is a wet-type, continuous reaction device. The micrometer-scale gap created between two disks is applied as a reaction vessel, reaction field, or crystallization field. The technology that manipulates and controls substances at the nanoscale, which is in the order of 10 to the power of minus 9, namely at the scale of atoms and molecules, is referred to as nanotechnology. By changing substances at the nano level, their physical properties change, revealing innovative characteristics that were previously unimagined. By using the forced thin-film microreactor ULREA developed by our company, it is possible to create innovative materials that leverage nanotechnology. Additionally, ULREA is a scalable continuous production system that is expected to be a sustainable manufacturing method, contributing to energy conservation and resource efficiency. 【Features】 1. Reliable scale-up is possible 2. Diffusion and high-speed mixing at the molecular level are possible 3. Instantaneous control of mixing conditions is possible 4. Ultra-fast multi-stage reactions are also possible 5. Energy-efficient and low power consumption 6. Capable of solvent removal and gas-liquid reactions 7. Precise reaction field

• Emulsifier/Disperser
• Other physicochemical equipment
• Other laboratory equipment and containers

The M-coil type heat exchanger consists of heat transfer tubes that form the flow path for the process fluid and a flow path for the utility side heat transfer medium formed by the partition plate and the outer surface of the heat transfer tubes. The process fluid and utility fluid exchange heat in a fully counterflow configuration within a spiral flow path. The heat transfer tubes through which the process flows use seamless pipes, and since there are no welded joints inside the main body, there are no issues related to deterioration or defects in the welds. Additionally, due to the coiled and movable structure of the heat transfer tubes, they absorb the stress generated by frequent heat shocks. Because there is no tube sheet structure, there are no issues with leaks or rust at the expanded sections or leaks due to weld deterioration. 〇 A revolutionary flow path structure is formed through theoretical design, maximizing thermal efficiency and achieving high performance in a compact body. 〇 It excels in sanitary properties and is compatible with CIP/SIP.

• Heat exchanger

The ULREA series is a wet-type, continuous reaction device that utilizes the micrometer-order gaps formed between two disks as a reaction field and crystallization field. It enables the ultra-precise synthesis and surface treatment of various nanoparticles, including metals, alloys, oxides, composite oxides, and organic pigments, as well as easy mass production. Additionally, it is also easy to create microspheres and nanospheres. **Features of ULREA:** 1. Reliable scale-up is possible. 2. Diffusion and high-speed mixing at the molecular level are achievable. 3. Instantaneous control of mixing conditions is possible. 4. Ultra-fast multi-stage reactions are feasible. 5. Energy-efficient and low power consumption. 6. Capable of solvent removal and gas-liquid reactions. 7. Precise reaction fields. 8. Can handle hazardous reactions. 9. Control over the surface state of particles is possible. *For more details, please refer to the PDF document or feel free to contact us.*

• Emulsifier/Disperser
• Other physicochemical equipment
• Other laboratory equipment and containers

The "ULREA" series is an energy-efficient, low-power microreactor that allows for the continuous synthesis and surface treatment of nanoparticles and microparticles. By utilizing the micrometer-scale gap that forms between a rotating disk and a fixed disk as the reaction and crystallization field, it achieves reduced reaction times and improved yields, while also solving the problem of flow path blockage. In addition to standard models, there are also tabletop models suitable for experiments and mass production devices available, enabling a reliable scale-up from research and development to mass production. 【Features】 ■ Easy creation of microspheres and nanospheres that uniformly encapsulate drugs in polymers, as well as control of particle size ■ Capable of producing various nanoparticles including metals, alloys, oxides, composite oxides, organic pigments, and emulsions ■ Low contamination risk, yielding high-purity reaction products with high yields ■ Instantaneous mixing conditions and control over the surface state of particles are possible ■ Supports solvent removal, gas-liquid reactions, and hazardous reactions ■ Enables molecular-level diffusion and high-speed mixing *For more details, please download the PDF document or feel free to contact us.

• Emulsifier/Disperser
• Other physicochemical equipment
• Other laboratory equipment and containers

The "ULREA Series" is a microreactor that can continuously synthesize nanoparticles such as metals and organic pigments. By using a unique method that employs a gap of 1 to 30 μm between two disks as the reaction field, it contributes to shortening reaction times and improving yields, while also solving the problem of flow path blockage. By controlling the pH during the reaction, it is possible to change the particle shape, and the pressure control in the reaction area allows for reactions to be conducted at temperatures higher than the boiling point. 【Features】 ■ Easily produces fine particles of metals, alloys, oxides, composite oxides, organic pigments, pharmaceuticals (active ingredients and intermediates), core-shell structures, and more. ■ Excellent self-discharging properties, eliminating concerns about blockage due to the generation of products or bubbles. ■ Available in three models: standard, tabletop, and mass production equipment. ★ In addition to the catalog, we are currently offering materials that introduce examples of fine particle synthesis of iron oxide. You can view them via "PDF Download."

• Emulsifier/Disperser
• Other physicochemical equipment

The precision disperser, stirrer, and emulsifier 'CreaMix CLM-0.8S' is a compact, tabletop experimental machine with a rotor diameter of Φ30. It features a lip seal specification. The dimensions of the main unit are 275W × 360D × 630 (+ stroke 300)H. The dimensions of the controller are W177 × H320 × D450. 【Features】 ■ Motor: 0.8kW closed-type high-frequency motor with inverter speed control ■ Shaft seal: Special lip seal ■ Lifting: Automatic lifting ■ Dimensions ・Main unit: 275W × 360D × 630 (+ stroke 300)H ・Controller: W177 × H320 × D450 *For more details, please refer to the PDF document or feel free to contact us.

• Emulsifier/Disperser

The precision disperser, stirrer, and emulsifier 'CreaMix CLM-2.2S' is a tabletop experimental machine with a rotor diameter of Φ30 and features a mechanical seal. The motor, developed specifically for CreaMix, employs a water cooling system. This enhances cooling efficiency, achieves compact high output and high-speed rotation while improving quietness. Since a cooling fan is unnecessary, there is no dispersion of dust particles. It can also be used in clean environments. 【Features】 ■ Tabletop experimental machine with a rotor diameter of Φ30 and mechanical seal ■ Water cooling system used for the motor ■ Enhanced cooling efficiency, compact high output, high-speed rotation, and improved quietness ■ No cooling fan required, preventing dust particle dispersion ■ Usable in clean environments *For more details, please refer to the PDF document or feel free to contact us.

• Emulsifier/Disperser

The "Kreamix CLM-2.2S Explosion-Proof Precision Disperser, Stirrer, and Emulsifier" is a tabletop experimental machine with a rotor diameter of Φ30, featuring a mechanical seal and explosion-proof specifications. The explosion-proof motor developed specifically for Kreamix employs a water cooling system. This enhances cooling efficiency, achieves compact high output and high-speed rotation while improving quietness. Since a cooling fan is unnecessary, there is no scattering of dust particles. It can also be used in clean environments. **Features:** - Tabletop experimental machine with a rotor diameter of Φ30, mechanical seal, and explosion-proof specifications - Water cooling system used for the motor - Enhanced cooling efficiency, compact high output, high-speed rotation, and improved quietness - No cooling fan required, no scattering of dust particles - Usable in clean environments *For more details, please refer to the PDF document or feel free to contact us.*

• Emulsifier/Disperser

The "Creamix Batch System" for precision dispersing, stirring, and emulsifying allows for relatively easy control of factors such as rotation speed, processing time, and processing temperature, making it easier to achieve the desired particle size. It features both upper and lower stirring options. For materials with high viscosity, we recommend the Harmotech with auxiliary wings. 【Features】 ■ Relatively easy control of factors such as rotation speed, processing time, and processing temperature ■ An effective method for achieving the desired particle size ■ Available with both upper and lower stirring options ■ For high-viscosity materials, the Harmotech with auxiliary wings is recommended *For more details, please refer to the PDF document or feel free to contact us.

• Emulsifier/Disperser

The "CreaMix Batch Continuous System" for precision dispersing, stirring, and emulsifying installs a small capacity vessel in the rotor/screen section of the CreaMix. Liquid is pumped into the vessel, creating a completely liquid-sealed condition with a retention time for circulation operation. By maintaining a completely liquid-sealed condition without a free interface, there is no air entrapment, allowing all input energy to be used for dispersion and emulsification, enabling more uniform microparticle formation in a shorter time compared to batch processing. 【Features】 ■ Enables more uniform microparticle formation in a shorter time compared to batch processing. ■ By pressurizing the vessel, cavitation control is achieved, preventing cavitation phenomena and allowing for efficient dispersion and emulsification of the processed material. ■ Temperature management is possible with the installation of temperature control coils inside the vessel. ■ Existing tanks can be connected to the external circulation container. *For more details, please refer to the PDF document or feel free to contact us.

• Emulsifier/Disperser

The "CreaMix Continuous System" for precision dispersing, stirring, and emulsifying is an inline system where the material passes through the CreaMix rotor/screen section only once, applying shear. Due to minimal temperature variation in the stirring section, it is suitable for dispersing and emulsifying materials that are prone to thermal degradation, and when used in a circulation system, particle size control is also possible. Additionally, by feeding the material from below with a pump and discharging it horizontally, it eliminates gas accumulation. 【Features】 ■ An inline system where the material passes through only once, applying shear ■ Eliminates gas accumulation by feeding the material from below and discharging it horizontally ■ Suitable for large-scale production with a high processing volume per hour ■ Ideal for dispersing and emulsifying materials that are prone to thermal degradation ■ Particle size control is possible when used in a circulation system *For more details, please refer to the PDF document or feel free to contact us.

• Emulsifier/Disperser

The precision dispersing machine, stirring machine, and emulsifying machine 'CreaMix W Motion' has a significant micronization capability compared to a single unit, achieved by the high-speed rotation of the rotor and screen in opposing directions. The intermittent jet flow ejected diagonally downward from the rotor is converged at the top of the screen due to the screen's rotation, transforming it into a narrower and faster jet flow. With a large speed difference and an increased number of pulses in the intermittent jet flow, it is possible to achieve nano-sized micronization and a sharper particle size distribution. 【Features】 ■ Has a greater micronization capability compared to a single unit ■ Transforms into a narrower and faster jet flow ■ Large speed difference and increased pulse count in the intermittent jet flow ■ Enables nano-sized micronization and a sharper particle size distribution *For more details, please refer to the PDF document or feel free to contact us.

• Emulsifier/Disperser

"Harmotech" is a precision dispersing machine, stirring machine, and emulsifying machine designed for high viscosity applications. It consists of a Clearmix, which provides localized shear force for dispersion and emulsification, and an Anchor Mixer, which performs homogenization, mixing, and temperature control within the system. The correlation between the flow patterns of the Clearmix and the Anchor Mixer is a crucial factor, and the design aims to eliminate stagnant areas within the tank. The Anchor Mixer can be equipped with an optional Teflon scraper to enhance the scraping effect. 【Features】 - Composed of Clearmix and Anchor Mixer - Designed to eliminate stagnant areas within the tank - Optional Teflon scraper can be attached to the Anchor Mixer - Capability to enhance the scraping effect - Configuration with Clearmix dissolver and Anchor Mixer is also possible *For more details, please refer to the PDF document or feel free to contact us.

• Emulsifier/Disperser

The high-performance dissolving and mixing machine "CreaMix Dissolver" is equipped with a dissolver-type rotor. It can dissolve water-soluble polymers and other materials in a short time without reducing them to low molecular weight. Both upper and lower stirring types are available. Since the motor is located at the bottom, it has a low center of gravity, which increases the accuracy of the load cell's indication. The lid can be freely equipped with nozzles and hand holes. 【Features】 ■ CreaMix equipped with a dissolver-type rotor ■ Capable of dissolving water-soluble polymers and other materials in a short time without reducing them to low molecular weight ■ Available in both upper and lower stirring types ■ By using lower stirring, it allows for complete CIP/SIP as there is no shaft at the top ■ Compact design possible as no lifting device is required *For more details, please refer to the PDF document or feel free to contact us.

• Emulsifier/Disperser

The precision dispersing machine, stirring machine, and emulsifying machine "CreaMix" is composed of a high-speed rotating rotor and a screen with multiple slits. The processed material, given kinetic energy by the high-speed rotating rotor, increases in speed as it passes through the screen slits, forming intermittent jet flows within the tank, generating shear forces between the processed materials at the velocity interface. By changing the type of screen, type of rotor, and rotation speed, we can control the desired particle size and particle size distribution. ■ Precise dispersion is possible without crushing the particles. ■ Dissolution of hard-to-dissolve powders is possible. ■ There are numerous achievements as a CIP/SIP compatible device for pharmaceutical manufacturing equipment.

• Emulsifier/Disperser

ULREA is a reactor that uses a forced thin film (microchannel) formed between a rotating disk and a fixed disk as the reaction field. It can be applied to all chemical reactions, including crystallization and reduction reactions. Particle size can be easily controlled from single nanoparticles to microparticles. 【Features】 ○ Reaction channel width: 1–30 μm ○ Clogging (crystals, bubbles): Self-draining capability, no blockage ○ Leakage: Low pressure loss ○ Reaction time control: Freely controllable based on reaction conditions and equipment operating conditions ○ Scale-up: Easily adaptable for mass production ○ Energy cost: Low energy required for production

• Emulsifier/Disperser

The Powder Bridge Prevention Device, Fluidizer (Mini), is highly effective in preventing bridges and rat holes in hoppers and silos, promoting the flow of powder and granular materials. Air flows along the inner walls of the container from the periphery of the silicone disk mounted on the inner wall of the hopper, while the gentle vibration of the disk ensures a reliable flow of powder and granular materials. In addition to the silicone disk, there is also an EPDM disk available. The mini disk fits even tight curves that the standard disk cannot accommodate. 【Features】 - Ideal for small hoppers, short runs, and piping - Fits tight curves - Prevents powder and granular material bridging - Promotes the flow of powder and granular materials - EPDM disk is also available For more details, please contact us or download the catalog.

• Other machine elements

The powder bridge prevention device "Fluidizer" prevents bridging and rat holes by flowing compressed air around the silicone disc on the inner surface of the tank. When the air is off, the silicone disc adheres to the inner surface of the tank like a suction cup. When the air is on, the pressure causes the area around the disc to lift away from the inner surface of the tank, allowing air to flow along the inner surface through the gap. Additionally, during this time, the disc vibrates, ensuring a reliable flow of the powder. 【Features】 ■ The disc normally adheres to the inner surface of the tank, and when the air is on, the speed of the air prevents powder from clogging on the piping side. ■ The silicone disc is durable against hardening and cracking. ■ It can be used up to 170°C. ■ It does not damage the tank like vibrators or knockers. ■ It is easy to install and economical. *For more details, please download the catalog or contact us directly. We also offer free rentals.

• Food storage equipment and facilities

The powder bridge prevention device "Mini Fluidizer Disk" eliminates issues with powder discharge, such as bridging and rat holes, by flowing compressed air around the silicone disk on the inner surface of the tank. Moreover, it fits even in tight curves where standard fluidizers could not be installed! *For more details, please download the catalog or contact us directly.*

• Other food machinery

CreaMix is a precision dispersing, stirring, and emulsifying machine that uses a unique technology to generate liquid-liquid shear forces. The treatment material, given kinetic energy by a high-speed rotating rotor, increases in velocity as it passes through the screen slit section, forming a pulsating jet flow within the treatment material in the tank. This generates shear forces (liquid-liquid shear forces) between the treatment materials at the velocity interface. The shear forces from this pulsating jet flow enable micro-pulverization, allowing for particle size control by adjusting the jet flow speed and streamline direction, ensuring reliable scale-up. *For more details, please download the catalog or feel free to contact us.*

• Emulsifier/Disperser

Adopting a unique seamless coil design, it features a waste-free structure born from high-performance and theoretical design, forming a complete counterflow and demonstrating maximum heat transfer efficiency. Additionally, it is finished in a very compact manner, achieving space-saving. Fully compliant with GMP, it naturally prevents cross-contamination, has no liquid accumulation inside the flow path, and takes into account stress response through steam sterilization.

• Heat exchanger

● Continuous Degassing Method It can be connected inline and allows for continuous degassing operation in a sealed environment. ● One Unit Multi-Effect Achieves various effects such as thin film effect, miniaturization effect, crushing effect, and degassing effect all in one unit. ● Excellent QC Can remove fine bubbles, enabling high-quality management and efficient production. ● Wide Viscosity Range Compatibility Design can be tailored to production equipment for low to high viscosity. *Compatible with both continuous and batch methods. We respond to diverse needs with experience and proven results. ● Cleanability All welded parts of stainless steel can be electropolished, improving the cleanability of the vessel interior. ● Excellent Maintainability The top cover can be opened and closed smoothly, making maintenance inside the tank easy.

• Deaeration device