アヤハエンジニアリング List of Products and Services

Ayaha Engineering offers a variety of "marking devices" tailored to product sizes, processing lines, and detected defects, ranging from film inspection, sheet inspection, and web inspection to non-woven fabric inspection, electrode sheet inspection, copper plate inspection, steel plate inspection, and metal foil inspection. The "AMK-Mini" separates the control box from the main unit, achieving ultra-compact and ultra-lightweight design. This allows for installation in locations that were previously difficult to access. Additionally, we have options like the "AMK-Clean," which can be installed in clean environments, and the controller-integrated type "AMK-S1." 【Features (AMK-Mini)】 ■ Separation of the control box from the main unit for ultra-compact and ultra-lightweight design ■ Enables installation in locations that were previously difficult to access ■ Standard equipped with label remaining quantity monitoring function ■ Signal output when labels run out using a countdown method *For more details, please contact us.

• Other inspection equipment and devices
• Other markings

The "MICRO ACE Series" is an offline inspection device handled by Ayaha Engineering. The "OMI-UL," which can achieve a resolution of 0.7μ to ultra-high resolution inspection, can be linked with 3D measuring instruments and allows for the measurement of defect depth with the push of a button from the inspection map. Additionally, we offer a compact type "OMI-SP" and a simplified inspection model "OMI-FE" that can perform inspections at 10 to 100μ. 【Features】 <OMI-UL> ■ Capable of ultra-high resolution inspection from 0.7μ ■ Wide depth of field allows for full shape imaging of defects without variation due to focus ■ A rich combination of optical systems and defect type discrimination through image processing ■ Defect analysis possible with 3D measurement using a laser microscope (optional) ■ Active in research and development scenes for advanced materials such as displays, electronic materials, and batteries *For more details, please contact us.

• Other inspection equipment and devices

The "FITS series" is a surface defect detection device that allows for the addition of cameras and series. With high resolution, it enables defect detection that is difficult to differentiate from the background. Algorithms effective for detecting uneven defects in strong backgrounds and faint line defects have become available. Additionally, the discrimination function allows for the classification of defects by type. 【Features】 ■ Can add cameras and series (up to 4 series, 16 cameras maximum) ■ Capable of compression processing ■ Can automatically identify the types of defects ■ A lineup that can be selected according to needs *For more details, please contact us.

• Other inspection equipment and devices

The "AIRIS ACE Series" is an inline surface defect inspection device designed to match the characteristics of each industry. Considering the needs that will arise in 5 to 10 years, we emphasize expandability in both hardware and software. We support our customers with ease of use. We offer the base model of the series, "AIRIS-UC," and the "AIRIS-SP," which includes additional criteria for defect classification to meet a wider range of needs. 【Features】 ■ High expandability / Additional cameras and series ■ Multilingual support on the same platform ■ CoaXPress interface adopted ■ Processing capability improved by four times ■ Power consumption reduced by 43% *For more details, please refer to the PDF materials or feel free to contact us.

• Other inspection equipment and devices
• Defect Inspection Equipment

The "CONTACT ACE Series" is an inline inspection device compatible with both reflective and transmissive optical systems. The product in the same series, "CONTACT FILM," is a close-up surface defect inspection device that can automatically set mask positions (up to 48 locations) at the slit using dedicated software. This significantly reduces the effort required for inspection. By adopting a CIS (Contact Image Sensor), it does not use optical lenses, eliminating the influence of lens aberration at the edges and center of the field of view. 【Features (CONTACT FILM)】 ■ Designed for the film and coating industry ■ Space-saving compared to conventional cameras due to close-up imaging ■ Ideal for inspection just before winding and in narrow spaces after separation ■ Stable inspection across the entire field of view without being affected by lens aberration ■ Capable of inspecting a width of approximately 2000mm with a single camera *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices
• Defect Inspection Equipment

The "Microwave Metal Detection Device" is a device that detects conductive materials (metals, metal oxides, carbon, water) using microwaves to prevent the contamination of foreign substances. We offer the "MFD" for glass cloth, which detects metallic foreign substances remaining after the overheating process during glass production, and the "YMD" for glass yarn, which detects conductive materials mixed into the yarn before product formation. The "YMD" is available in a basic type and a detection management function type. 【Features】 <For Glass Cloth "MFD"> ■ Targets sheet glass cloth used in semiconductors and electronic substrates ■ Detects metallic foreign substances remaining after the overheating process during glass production ■ Standard equipped with data collection functionality ■ Detection capability for conductive materials approximately φ3um×5mm *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

At Ayaha Engineering, we are developing new products using our technical expertise and your specialized knowledge as part of our "Collaborative Planning Product Series" to meet a wide variety of requests regarding defect detection. From film, sheet, and web inspection to non-woven fabric, electrode sheets, copper plates, steel plates, and metal foil inspection, we propose various defect inspection devices, surface inspection devices, and marking devices tailored to your product size, processing line, and detected defects. We are fully committed to tackling special workpieces and unprecedented inspection methods to realize your desire for "a machine like this!" 【We can meet the following requests!】 ■ I want a fiber inspection machine or a fabric inspection machine ■ I want to perform color inspection ■ I want to systematize unique inspection know-how ■ Complex devices are difficult to use ■ I want to conduct research using diverse algorithms *For more details, please contact us.

• Other inspection equipment and devices

- Management values are established for the uncoated width, coated width, and substrate width, allowing for monitoring of width anomalies. - Since front and back misalignment can also be managed, it is possible to reduce the loss of coating materials.

• Image Processing Equipment
• Defect Inspection Equipment

■This is a super compact label marker for inspection devices. ■It is very low-cost and features a compact design. Compact design: Main unit 125mmW × 170mmD × 150mmH Control BOX 120mmW × 300mmD × 200mmH ■It can now be installed in spaces where conventional installation was difficult. ■Lightweight: Main unit weight approximately 1.8Kg ■Small seal labels can be used. Additionally, it is compatible with our standard label marker (AMK-S1). Sales will begin in September (Delivery time: approximately 2 weeks). *For details, please request materials or download the catalog.

• Commercial printers

● With C-adjust (camera adjustment software + dedicated camera mount), customers can easily adjust the camera optical axis. ● The optimal TH value can be automatically set for each variety. ● The inspection range can be set from the camera signal (waveform/image). ● It is equipped with a reservation function for variety No., lot No., and inspection width. ● The remote control function allows for remote operation from a distance. It also supports remote maintenance services. ● The self-diagnosis function enables inspection and status monitoring of the inspection device, as well as daily checks. ● The device monitoring function allows for monitoring the status of the inspection device during each state (waiting for inspection, in inspection).

• Image Processing Equipment

■It features a low price and compact design that breaks common sense. ■Easy to install, lightweight type. ■Sensor adjustment can be easily performed.

• Commercial printers
• Image Processing Equipment

Roller adhesive label marker Compact traveler in controller shape Available in high speed (11-300m/min), medium speed (5-150m/min), and low speed (2-70m/min) types. Low price starting from 350,000 yen.

• Image Processing Equipment
• label

Roller Adhesive Ultra-Compact Label Marker - Controller separated type - Achieves an ultra-compact marker body (W: 120mm × D: 190mm × H: 156mm), making it possible to install in locations where conventional installation was difficult. - Equipped with a label remaining quantity monitoring counter.

• Image Processing Equipment
• Special labels, etc.