AYAHA ENGINEERING CO.,LTD. Product Lineup

As product sophistication and value addition progress, do you face any of these concerns on-site? "Transitioning from colorless to colored inspection, leading to defects being overlooked with conventional cameras and settings." "I want to increase the number of inspection points and cameras in the future, but there is no budget for replacing equipment." "The inspection process cannot keep up with the line's speed, leading to constant worries about short stops and defective products leaking out." The inline inspection device 'AIRIS ACE series' fundamentally resolves these issues. 【Three Key Strengths of the Product】 Outstanding retrofitting flexibility: Cameras and series can be flexibly added according to the desired inspection locations even after delivery. It accommodates equipment changes without replacement for 5 or 10 years down the line. Overwhelming high-speed processing: Processing capability has improved fourfold compared to conventional methods. Data transfer time is also reduced with ZIP compression, ensuring it does not become a bottleneck even on high-speed lines. Energy-saving & global design: Power consumption is reduced by 43%, and it supports multiple languages on the same platform. By introducing this device, you can minimize the investment risk associated with sudden specification changes and establish a stringent guarantee system required by legal and quality management. *For more details, please feel free to contact us.

• Other inspection equipment and devices
• Defect Inspection Equipment

This is a "more human-like" inspection device aimed at the textile and non-woven fabric industries. By using both color and monochrome cameras, it is capable of detecting faint stains with weak contrasts, such as yellow. It comes standard with AI-based defect classification, which minimizes the need for visual inspection.

• Other inspection equipment and devices
• Defect Inspection Equipment

Inline real-time full inspection Connection of two color cameras - front/rear inspection Display of clear color images and inspection maps Storage of inspection data and image data Detection of color tone and color difference Equipped with a dedicated detection circuit for faint stains

• Other inspection equipment and devices

The evolved version of "FITS-3," which has sold over 700 units, is "FITS-IV." It brings the capabilities closer to the higher-end model "AIRIS ACE series," while expanding items that support high-speed lines, making it a testing device that can better meet customer needs. 【Features】 ■ New product: Compact camera MCIS can be installed! NEW Ideal for existing equipment with no installation space and for inspections just before winding. ■ Equipped with two types of image filters to achieve the image processing capabilities of higher models! Rich detection processing is possible through image intensity transformation such as noise reduction, smoothing, and edge enhancement. ■ Up to 4 series, with a maximum of 16 cameras connected. *For more details, please contact us.

• Other inspection equipment and devices
• Defect Inspection Equipment

The "MICRO ACE Series" is an offline inspection device handled by Ayaha Engineering. The "OMI-UL," which can achieve a resolution of 0.7μ to ultra-high resolution inspection, can be linked with 3D measuring instruments and allows for the measurement of defect depth with the push of a button from the inspection map. Additionally, we offer a compact type "OMI-SP" and a simplified inspection model "OMI-FE" that can perform inspections at 10 to 100μ. 【Features】 <OMI-UL> ■ Capable of ultra-high resolution inspection from 0.7μ ■ Wide depth of field allows for full shape imaging of defects without variation due to focus ■ A rich combination of optical systems and defect type discrimination through image processing ■ Defect analysis possible with 3D measurement using a laser microscope (optional) ■ Active in research and development scenes for advanced materials such as displays, electronic materials, and batteries *For more details, please contact us.

• Other inspection equipment and devices
• Visual Inspection Equipment
• Other appearance and image inspection equipment

The "AIRIS ACE Series" is an inline surface defect inspection device designed to match the characteristics of each industry. Considering the needs that will arise in 5 to 10 years, we emphasize expandability in both hardware and software. We support our customers with ease of use. We offer the base model of the series, "AIRIS-UC," and the "AIRIS-SP," which includes additional criteria for defect classification to meet a wider range of needs. 【Features】 ■ High expandability / Additional cameras and series ■ Multilingual support on the same platform ■ CoaXPress interface adopted ■ Processing capability improved by four times ■ Power consumption reduced by 43% *For more details, please refer to the PDF materials or feel free to contact us.

• Other inspection equipment and devices
• Defect Inspection Equipment

The "CONTACT ACE Series" is an inline inspection device compatible with both reflective and transmissive optical systems. The product in the same series, "CONTACT FILM," is a close-up surface defect inspection device that can automatically set mask positions (up to 48 locations) at the slit using dedicated software. This significantly reduces the effort required for inspection. By adopting a CIS (Contact Image Sensor), it does not use optical lenses, eliminating the influence of lens aberration at the edges and center of the field of view. 【Features (CONTACT FILM)】 ■ Designed for the film and coating industry ■ Space-saving compared to conventional cameras due to close-up imaging ■ Ideal for inspection just before winding and in narrow spaces after separation ■ Stable inspection across the entire field of view without being affected by lens aberration ■ Capable of inspecting a width of approximately 2000mm with a single camera *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices
• Defect Inspection Equipment

The "Microwave Metal Detection Device" is a device that detects conductive materials (metals, metal oxides, carbon, water) using microwaves to prevent the contamination of foreign substances. We offer the "MFD2" for glass cloth, which detects metallic foreign substances remaining after the overheating process during glass production, and the "YMD" for glass yarn, which detects conductive materials mixed into the yarn before product formation. The "YMD" is available in a basic type and a detection management function type. 【Features】 <For Glass Cloth "MFD2"> ■ Targets sheet glass cloth used in semiconductors and electronic substrates ■ Detects metallic foreign substances remaining after the overheating process during glass production ■ Standard equipped with data collection functionality ■ Detection capability for conductive materials approximately φ3um×5mm *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

At Ayaha Engineering, we are developing new products using our technical expertise and your specialized knowledge as part of our "Collaborative Planning Product Series" to meet a wide variety of requests regarding defect detection. From film, sheet, and web inspection to non-woven fabric, electrode sheets, copper plates, steel plates, and metal foil inspection, we propose various defect inspection devices, surface inspection devices, and marking devices tailored to your product size, processing line, and detected defects. We are fully committed to tackling special workpieces and unprecedented inspection methods to realize your desire for "a machine like this!" 【We can meet the following requests!】 ■ I want a fiber inspection machine or a fabric inspection machine ■ I want to perform color inspection ■ I want to systematize unique inspection know-how ■ Complex devices are difficult to use ■ I want to conduct research using diverse algorithms *For more details, please contact us.

• Other inspection equipment and devices

- Management values are established for the uncoated width, coated width, and substrate width, allowing for monitoring of width anomalies. - Since front and back misalignment can also be managed, it is possible to reduce the loss of coating materials.

• Image Processing Equipment
• Defect Inspection Equipment

■This is a super compact label marker for inspection devices. ■It is very low-cost and features a compact design. Compact design: Main unit 125mmW × 170mmD × 150mmH Control BOX 120mmW × 300mmD × 200mmH ■It can now be installed in spaces where conventional installation was difficult. ■Lightweight: Main unit weight approximately 1.8Kg ■Small seal labels can be used. Additionally, it is compatible with our standard label marker (AMK-S1). Sales will begin in September (Delivery time: approximately 2 weeks). *For details, please request materials or download the catalog.

• Commercial printers

■It features a low price and compact design that breaks common sense. ■Easy to install, lightweight type. ■Sensor adjustment can be easily performed.

• Commercial printers
• Image Processing Equipment

Roller adhesive label marker Compact traveler in controller shape Available in high speed (11-300m/min), medium speed (5-150m/min), and low speed (2-70m/min) types. Low price starting from 350,000 yen.

• Image Processing Equipment
• label