増野製作所 List of Products and Services

The "MASUNO Comprehensive Catalog" features machines that contribute to the high-tech advancement of the powder industry and the creation of a sustainable global environment. It provides solutions for [crushing → separating → pruning/reducing volume → recycling]. *For more details, please contact us or download the catalog.*

• Crusher

The CAS-type air separator is a dry classification machine primarily used for the classification of limestone, quicklime, talc, silica sand, barite, phosphate rock, and other materials. It efficiently utilizes circulating airflow and centrifugal force, allowing for the processing of large quantities. *For more details, please refer to the catalog or feel free to contact us.*

• Other powder equipment

The SAS type air separator is a dry classification machine primarily used for the classification of cement, silica sand, limestone, and slaked lime. It efficiently disperses using a circulating airflow and can handle large volumes through the use of centrifugal force. Additionally, we also manufacture the TMS type (twin motor). ■ We have a test machine available at our factory. We look forward to your requests for classification tests. Please feel free to contact us through the inquiry form. * For more details, please contact us or download the catalog. * Technical materials are also available.

• Other machine tools

- Customer's issues and requests before implementation: In the crushed stone plant, we crush stones finely with a crusher and sell them at a specified particle size. However, there has been no use for the fine crushed sand, which has been disposed of until now. There is a request to find a way to utilize this crushed sand. - Proposed model in response to the request: Our company has traditionally classified fine powder in the production line for limestone and other materials. By using an air separator, we classify and remove dust from the crushed sand, producing coarse powder as sand. - Specifications of the model: SAS-8F (diameter 2,440mm) to SAS-16F (diameter 4,880mm) - Customer feedback after implementation: We remove dust from the crushed sand and manufacture and sell it as concrete-grade crushed sand.

• Other environmental equipment

The "MS Roller Mill" is a dry ultrafine grinding machine that combines crushing, classification, and air transport, and by adding a hot air generation device, it can perform grinding and drying simultaneously. Each model is available in high-side and low-side types, and can be used for grinding various raw materials according to the grinding particle size and capacity. 【Features】 - The high-side MS Roller Mill is suitable for ultrafine grinding over a wide range, from approximately 80% passing 150μ to 99% passing 30μ. - By adding a hot air device, it can grind materials with moisture content of about 5-10% while drying them, eliminating the need for a dryer. - The entire internal structure of the device operates under negative pressure, completely preventing dust generation. *For more details, please refer to the PDF document or feel free to contact us.

• Crusher
• Fine grinding machine

1. Considering a crusher for grinding limestone. There are two types of fine particle sizes, and we were thinking of a crusher that allows for easy particle size adjustment. 2. A roller mill was proposed as a machine capable of adjusting fine particle sizes. Micronizer Model 50A Roller Mill Motor capacity: 75kw 3. Customer feedback after installation: Particle size adjustment has become easy, and the operational burden has decreased.

• Crusher

The New Micro Cyclomill is a grinding machine that uses high-frequency vibrations caused by pressure fluctuations from high-speed airflow to self-destruct the raw materials. This grinding machine achieves the desired particle size through adjustments in rotation speed and air suction volume, demonstrating high performance. <Features> ■ Minimal temperature rise due to airflow grinding ■ No metal contamination as there are no collisions or sliding parts between metals ■ Easy particle size adjustment through adjustments in rotation speed and air suction volume ■ Product particle size can be adjusted using a recycling circuit ■ Easy to open and close the casing for complete cleaning ■ Capable of hot air drying grinding, cold air cooling grinding, and cryogenic grinding ■ Automatic suction of raw materials from a distance and automatic transport of products <Examples of Applications> - Grinding of dried raw materials such as plants and food products - Grinding of engineering plastics - Grinding of mineral products - Grinding of chemical products - Grinding of dried raw materials for health foods 《Mass Micronization Machine for Soaked Rice (1000 kg/h)》 *For more details, please contact us or download the catalog. *Technical materials are available for details (data, outline dimensions, etc.). Please feel free to contact us.

• Crusher

- Customer's challenges and requests before implementation: They were grinding buckwheat with an existing crusher but were unable to achieve a satisfactory particle size and were investigating other fine grinding machines. - Proposed machine in response to the request: We proposed a fluidized bed jet mill with a proven track record in rice flour production. Testing was conducted using our test machine, and the ground buckwheat flour was taken back for processing evaluation. - Specifications of the machine: Fluidized bed jet mill, model MCM-15, grinding section made of SUS304, 30 kW 4P. - Customer feedback after implementation: They were able to collect satisfactory fine powder. The grinding machine from another company was repurposed for the recovery process of larger particle size products.

• Crusher

This machine has a very simple structure, is easy to maintain, inexpensive, and demonstrates high performance. It is simpler than any other screening device, and we are confident that it will satisfy our customers. ● This machine does not have rotating blades such as blowers inside. ● The mesh is attached to a sturdy frame, and the mesh surface is installed vertically, resulting in a long mesh lifespan. ● The internal structure of the screening machine is extremely simple, allowing for complete cleaning. ● It has a small installation area while having a very large screening capacity, making it incomparable to vibrating screens and others. ● It can be installed in the raw material transportation process, and the products that pass through the mesh can be transported directly to the required locations. For more details, please contact us or download the catalog.

• Mixer/agitator
• Separation device

During the recycling of glass bottles, plastic lids, plastic caps, aluminum caps, etc., the glass is crushed and discharged as a product, while other foreign materials are discharged separately. During the crushing and grinding of rubble, items that do not break are discharged as foreign materials (such as metal, plastic, rubber, etc.).

• Crusher

The "Swing Hammer Mill" is a very user-friendly grinding machine that can crush a variety of materials from soft to medium-hard, allows for easy adjustment of product particle size, and is simple to maintain. Raw materials are fed onto the trajectory of high-speed rotating hammers, where they are first crushed by impact force and then further ground by shear force. To meet the diverse needs of our customers, we primarily manufacture the following types of grinders: - "Type A": For processing soft or medium-hard materials such as limestone, gypsum, and coal. - "Type B": For processing hard or medium-hard materials such as various rocks. 【Features】 - Simple and robust structure. Efficient grinding with a high crushing ratio. - Capable of performing primary and secondary crushing simultaneously, suitable for various grinding purposes. - Product particle size can be adjusted by changing the screen bar spacing and rotation speed, eliminating the need for closed-circuit grinding. - We also manufacture swing hammer mills with special-purpose foreign object discharge chutes, which expel foreign objects that cannot be crushed out of the machine when mixed with raw materials. - We offer small grinders for low-capacity research and testing purposes at an affordable price. *For more details, please contact us or download the PDF document.

• Crusher

The small impact crusher "AHM-1206 Swing Hammer Mill" features a compact, simple, and robust design, making it an ideal grinding machine for processing soft to medium-hard raw materials such as limestone, gypsum, and coal. The product particle size can be easily controlled by adjusting the spacing of the screen bars and the rotation speed. It efficiently crushes materials without closed-circuit grinding and can perform both primary and secondary crushing simultaneously, contributing to improved work efficiency. *For more details, please refer to the catalog or feel free to contact us.*

• Crusher

- Customer's challenges and requests before implementation: In the testing room or on small production lines, raw materials have been crushed using a hand hammer until now. This method is inefficient and does not produce uniform particle sizes after crushing. Therefore, there was a request for a small crushing machine. - Proposed model in response to the request: Our company has a swing hammer mill that has been used for crushing various raw materials for many years. Until now, there was no small model, but we have developed a new one. - Specifications of the model: AHM-1206 Swing Hammer Mill (driving electric motor 2.2 kW) - Customer feedback after implementation: We have been able to efficiently crush various raw materials, and users have emerged who are using it not only in the testing room but also on small production lines.

• Crusher

- Customer's issues and requests before implementation: We are considering the recycling of glass bottles with plastic lids, aluminum caps, or corks. Steel cans and aluminum cans are also mixed in the bottles. We want to crush the bottles and recover only the glass powder while sorting out the other materials. - Proposed model in response to the request: The initial swing hammer mill with a foreign material discharge chute has been developed to expel non-breakable foreign materials from the crushing chamber of conventional equipment through the discharge chute, allowing for the crushing and recovery of only glass powder. (Non-breakable items: plastics, steel cans, aluminum cans) - Specifications of the model: SHM-2012 Swing hammer mill with foreign material discharge chute Inlet dimensions: 200×300 Motor capacity: 11Kw Processing capacity: 200kg/h - Customer feedback after implementation: The issues with foreign material contamination in glass recycling have been resolved, and stable recovery of glass powder has become possible.

• Crusher

<<Overview>> The single toggle jaw crusher is widely used as a primary or secondary crusher. The material is crushed by the instantaneous forces of compression and friction. It is a crusher with numerous advantages, including easy handling and the ability to achieve uniform product granularity and investigation. <<Features>> - Simple and robust structure, allowing for efficient crushing. - High crushing ratio can be achieved. - Product granularity can be adjusted by inserting or removing a bag liner. - When iron blocks or similar materials get caught in the crushing chamber, the toggle plate breaks to prevent damage to other main parts of the body. - The tooth plates can be easily replaced and can be flipped for reuse when worn. - Uniform-sized products can be obtained. <<Applications>> ● Processing of ores, coal, limestone, calcium nitride, asbestos, rock salt, mica, and others ● Rare metals, catalysts, and others ● Clumps of molten slag, incineration ash, and others ● Glass cullet, waste materials, and others *For more details, please check 'Request for Information' and 'Catalog Download'.

• Crusher
• Crusher

The inner and outer cages each have a crushing rod attached, and the structure allows the cages to rotate in opposite directions. The raw materials inside the cage are discharged without being over-ground. For more details, please contact us or download the PDF materials.

• Crusher

It is a highly efficient dry air separator that integrates dispersion and classification mechanisms, widely used in various fields. It particularly demonstrates high performance in the production of ultrafine powders and the removal of fine particles from bulk materials. ● By adjusting the secondary classification mechanism, it exhibits exceptional performance in producing fine powders with a passing rate of about 99% from 5 to 10 μm to 45 μm. ● Due to its very high classification efficiency, the recovery rate of the product is improved, contributing to increased productivity. ● It also shows excellent performance in removing fine particles from bulk materials. ● The entire machine operates under negative pressure, eliminating any dust generation. ● It can simultaneously dry the product while classifying. For more details, please contact us or download the catalog.

• Crusher
• Separation device
• Emulsifier/Disperser

The structure consists of a drive unit (gyre box) and a vibration frame sieve, with the drive unit located on the raw material supply side. The drive unit features a vertical eccentric shaft, which drives the entire screen. Its movement on the horizontal plane performs circular motion at the raw material supply inlet, reciprocating motion near the discharge outlet, and elliptical motion as a combination of these in the intermediate section. Therefore, the raw materials introduced from the supply inlet are quickly and evenly distributed across the sieve mesh, effectively utilizing almost the entire surface of the sieve. Additionally, there are tapping balls underneath the sieve mesh, and during movement, the rebound action of the balls vibrates the sieve mesh, preventing clogging. For more details, please contact us or download the catalog.

• Other processing machines