シュロニガージャパン List of Products and Services

In the control panel manufacturing industry, there is a demand to respond to various requirements from customers, such as requests for cost reductions and shorter delivery times, even as production costs are rising. To meet these demands, it is necessary to build an efficient production line through automation and digitalization. Additionally, not only partial optimization of each process but also smart collaboration between processes is essential. "SMART CABINET BUILDING" is a solution provided by five companies specializing in control panel manufacturing to achieve "smart control panel manufacturing." Among them, the Komax Zeta significantly improves efficiency in the wire processing and pre-wiring processes. By achieving semi-automation and full automation of wire harness processing, it contributes to cost reduction. **Features** - "SMART CABINET BUILDING" realizes "smart control panel manufacturing." - Komax Zeta achieves significant efficiency improvements in wire processing and pre-wiring processes, which are major cost factors in control panel manufacturing. *For more details, please download the catalog or contact us.*

In response to customer requests, the pioneer of fully automated wire processing, Komax, will begin selling the M1650, a fully automatic marking tube module. The M1650 can be installed on our wire harness manufacturing machines, Zeta 640/650, along with other processing modules. Features: - Easy setup changes. Sequence processing is possible. - Compared to manual processing, production time can be reduced by up to 80%. - Up to two units can be installed on the Zeta 640/650. - Compatible with flat, oval, and round tubes.

The Zeta/Omega series has a variety of module lineups necessary for harness manufacturing, including up to 36 types of wires, mark tube insertion, inkjet marking, various terminal crimping, ferrules, ultrasonic welding, resistance welding, pre-soldering, waterproof seals, and connector insertion. It significantly reduces (or completely eliminates) setup change work associated with diverse wire and terminal processing, greatly improving productivity through work efficiency and reduced working time. Furthermore, it can import output data from electrical CAD processing information, eliminating the hassle and errors of program input. 【Features】 ■ Wire types: Up to 36 types ■ Mark tubes: Supports various mark tube insertions according to customer specifications ■ Inkjet: Available in multiple colors, capable of equipping up to 2 colors ■ Crimp terminals: Can process up to 13 types without setup changes ■ Ferrules: Can process up to 5 types without setup changes with one unit ■ Modular system: Allows selection from various modules to configure specifications for each customer ■ Sequence production: Produces various harnesses one by one, eliminating process loss and product inventory ■ Housing insertion mechanism: Capable of inserting various housings with one machine

【Efficient Automation of Processes】 ● Manufacturing time reduced by up to 50% ● End-to-end data flow from electrical CAD or DLW to the machine ● Efficient and timely production from batch 1 upwards ● Simplified wiring with suitable wire deposition 【High Productivity】 ● Batch or continuous production without switching ● Automatic wire selector accommodating up to 36 types of wires ● Automatic marking of wires using inkjet marking ● Processing of 5 types of ferrules using a single CM 1/5 GS module 【Reliable Processing of the Highest Quality】 ● Processable conductor cross-section: 0.22 mm² to 6 mm² ● High-quality modules and components ● Ensuring consistently high-quality production fully automatically Making the production of control panels more efficient. Please also refer to this video. https://www.youtube.com/watch?v=AYA43VbZVus *For more details, please refer to the PDF document or feel free to contact us.

**Shortening Production Time – Reducing Inventory Levels** ● Short lead times – Significantly reduce production time ● Minimize the number of work-in-progress inventory ● Optimize the production process **Improving Final Product Quality through Automation** ● Maintain high quality and reduce dependence on operators ● Reliable loading of small components ● Force monitoring throughout the loading process ● Monitoring of core wire contact with optional ACD (Automatic Conductor Detection) feature **High Flexibility** ● Standardized equipment – Quick and individual setup changes possible ● Infinite adaptability *For more details, please refer to the PDF document or feel free to contact us.*

【Fully Automated and More Efficient Production Process】 ● Production time reduced by up to 50% ● End-to-end data flow from electrical CAD or DLW (Digital Lean Wiring) software to equipment ● Just-in-time production from a single production lot ● Ideal wire deposition makes subsequent wiring easier 【High Productivity】 ● Quickly produce complex jobs without hassle ● Lot or sequence production without setup changes ● Automatic wire selector accommodating up to 24 types of wires ● Optional inkjet marking and mark tube module ● Processing of 5 types of ferrules using CM 1/5 GS module 【Reliable High-Quality Processing】 ● Processable conductor cross-section: 0.5 mm² to 6 mm² ● Ensures consistently high-quality production fully automatically Making control panel production more efficient. Please also refer to this video. https://www.youtube.com/watch?v=AYA43VbZVus *For more details, please refer to the PDF document or feel free to contact us.

In the manufacturing industry, particularly in the control panel manufacturing sector, cost reduction and shortening delivery times are important challenges. To address the rising production costs, there is a demand for the establishment of efficient production lines through automation and digitalization. In addition to optimizing each process, the collaboration between processes is also crucial. The Komax Zeta improves efficiency in wire processing and pre-wiring processes, contributing to cost reduction. 【Use Cases】 * Wire processing in control panel manufacturing * Semi-automation and full automation of wire harness processing 【Effects of Implementation】 * Reduction in production time * Cost savings * Improved quality