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addressShizuoka/Shimada-shi/Nakagawa 525
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last updated:Mar 18, 2026
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Hydrogen-oxygen mixed gas welding machine "Sun Welder" Hydrogen-oxygen mixed gas welding machine "Sun Welder"
Hydrogen-oxygen gas welding machine and peripheral equipment Hydrogen-oxygen gas welding machine and peripheral equipment
Case studies of "Sunwelder" Case studies of "Sunwelder"
Case

Case studies of "Sunwelder"

Here are some examples of how "Sunwelder" is used.

Hydrogen gas burner application example: brazing

High-temperature flame with excellent straightness without stripping the insulation coating.

Hydrogen burners bring various benefits to production sites. They allow for rapid soldering of enamel wires without stripping the insulation, and the reducing properties of hydrogen gas make it difficult for oxides to form on the target objects. Additionally, the high-temperature flame with excellent straightness makes it easy to silver solder precision components. 【Features】 ○ Simultaneous attachment and soldering of motor lead wires  → Quickly complete welding with a high-temperature concentrated flame! ○ Silver soldering of stainless steel and special metals  → With a hydrogen burner, precise control of a tiny high-temperature flame is possible! ○ Soldering of air conditioning motor lead wires  → The high-temperature flame allows for quick soldering, minimizing impact on surrounding areas! ○ Soldering of small stainless steel parts  → The reducing action of the hydrogen gas flame makes it difficult for oxides to form on the soldering area! *For more details, please request materials or download the catalog to view.

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Hydrogen gas burner application example: Soldering

With a hydrogen-oxygen burner, you can complete soldering of lead-free solder at 230°C in a short time!

Recently, mainstream lead-free solder has a high melting point (230°C), but with a high-temperature flame from an oxygen-hydrogen burner that has excellent directivity, high-quality soldering can be achieved in a very short time. This is a benefit that soldering irons, which take time for heat conduction, do not have. 【Features】 ○ Soldering of wire + terminals ○ Soldering of wire + connectors  → By using a precise oxygen-hydrogen gas flame for pinpoint heating, soldering can be completed quickly without giving excess heat to the surrounding area. *For more details, please request materials or download the catalog to view.

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Hydrogen gas burner application examples: degreasing and surface treatment.

Irradiate with a clean hydrogen burner to enhance the affinity between the printing surface and ink, as well as between the adhesive surface and adhesive material.

With a hydrogen gas burner, the resin surface is activated, dramatically improving the affinity between the printing surface and ink, as well as between the adhesive surface and adhesive! This is effective for the removal of contaminants such as moisture, grease, and fingerprints that adhere to the surface during the manufacturing process, as a pretreatment before printing electronic components like ICs and LSIs or bonding resins. *For more details, please request documentation or download the catalog to view.

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Hydrogen gas burner application case: Heat treatment of metals

Ideal for integration into automated production lines and robots!

The high-temperature straight flame of an oxygen-hydrogen burner is utilized in heat treatment processes such as hardening, annealing, and tempering of metals. It is particularly suitable for integration into automated production lines and robots that require a balance between precision machining and mass production. *For more details, please request materials or download the catalog to view.*

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Hydrogen gas burner application examples: Plastic (resin) processing

Utilized for removing burrs from molded parts, degreasing, cleaning, surface activation, and edge R processing.

The hydrogen burner flame can be utilized for deburring, degreasing, cleaning, surface activation, and edge R processing of molded parts. In particular, there is a significant track record in burr processing of automotive-related molded parts, receiving high praise from our customers. Additionally, there is extensive experience in flame polishing of acrylic resin in production workshops for displays, signage, and fixtures. *For more details, please request documentation or download the catalog to view.

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Hydrogen gas burner application examples: Glass processing

Numerous achievements in the pre-manufacturing processes of electronic precision components and optical equipment parts!

The hydrogen flame of the Sunwelder, which does not produce impurities such as soot and carbon dioxide (CO2), is highly valued in glass processing environments. It is particularly effective for cutting and sealing ampoules, electronic tubes, and for processing high-temperature quartz glass with a high-temperature concentrated flame. It has a wealth of experience in the manufacturing and research fields of electronic components, optical fibers, and optical devices. *For more details, please request materials or download the catalog to view.*

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A must-see for business owners! We propose a zero CO2 emission heat source to achieve decarbonization.

[Presentation of Explanatory Materials] Achieve carbon neutrality simply by changing the heat source in manufacturing sites. Zero CO2 emissions! A thorough explanation of the benefits of hydrogen-oxygen mixed gas generation systems.

In many manufacturing sites, while the shift to LED lighting and electrification of equipment is progressing, the decarbonization of processes that use "fire," such as welding and surface treatment, remains a significant bottleneck. Transitioning from fossil fuels to energy derived from "water," which does not emit CO2 during combustion, is a crucial step in achieving carbon neutrality. We have published a document summarizing how our proposed hydrogen-oxygen mixed gas generator, "Sun Welder," addresses on-site challenges and contributes to decarbonization. 【Benefits of Introducing "Sun Welder" Explained in This Document】 ■ Minimization of CO2 and NOx emissions: Does not emit CO2 during combustion and dramatically reduces the generation of air pollutants. ■ Freedom from legal regulations and qualifications: Does not fall under high-pressure gas regulations, eliminating the need for notifications or the presence of certified personnel. ■ Improvement in joint quality: Cleans the interface with strong reducing power, preventing oxidation and soot. ■ Scalability for automation: Options such as hydrogen flame sensors allow for future automation of production lines. *For more details, please download the PDF or feel free to contact us.

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