日伸精機 List of Products and Services

● Each function necessary for washing and drying is organized individually. ● The configuration can be freely rearranged from multi-tank to single-tank depending on the required washing content. ● A head-type traverser automatically transports the workpiece. Additionally, it is capable of a swinging mechanism that can submerge or raise the workpiece in the washing liquid, ensuring thorough cleaning regardless of standing wave irregularities. ● Each tank has a separate reserve tank for the washing liquid, and any overflow is filtered. ● For the required precision, pure water from ion exchange resin is used for rinsing. By equipping a conductivity meter, the purity of the water can also be managed. ● For drying, the air nozzle moves up and down to evenly blow off water droplets while the mist tracer helps maintain a dry environment inside.

• Wafer

This document is a collection of case studies on the introduction of "cleaning machines" handled by our company. We introduce various case studies, including "returnable box cleaning," "compressor parts cleaning," "watch band cleaning," and "ink container cleaning," along with the effects after implementation, accompanied by product images. We provide a detailed explanation of the objectives and methods for introducing cleaning machines. Please feel free to download and take a look. 【Contents (excerpt)】 ■ Pre-paint cleaning newly introduced to the manufacturing line ■ Objectives and effects of returnable box cleaning ■ Objectives and effects of compressor parts cleaning ■ Objectives and effects of watch band cleaning ■ Objectives and effects of ink container cleaning *For more details, please refer to the PDF document or feel free to contact us.

• Other cleaning machines

Customers at maintenance sites for automobiles and trains are having their hub bearings cleaned. Are you troubled by the grease that floats in the cleaning solution? To maintain the performance of the cleaning capability, it is desirable for the liquid to remain clean. However, to achieve this, it is necessary to remove the grease from the cleaning solution almost every day, which requires physically getting into the tank to carry out the discharge work. Therefore, we have developed our dedicated option product, the "Grease Skimmer," to solve such tasks with machinery.

• Metal bearings
• Metal bearings

For carbon stains that are stubbornly stuck, such as on pistons and air dryers built into trucks, which are peripheral components of the engine, we have adopted 'RB-15N,' which has the power to remove dirt, and we are working to improve the cleaning process that has been a struggle until now.

• Engine parts
• Engine parts

The larger the truck, the more difficult it is to wash. Vehicles over 18 meters, which have special vehicle passage permits and have introduced car wash machines, may not even be able to be washed at all...

• Municipal services and business location

We have a track record of collaborating with multiple companies, including users, transport equipment manufacturers, and painting equipment manufacturers, to create a single production line.

• Other machine elements

You visited the cleaning exhibition because you were troubled by dirt such as mold in the reuse of washing machines and other appliances. As a result of our meeting, we were able to achieve a reduction in cleaning time and a decrease in the amount of residual foreign substances after cleaning by using a specially designed drop cover like ours and chlorine-based bleach. (Due to the use of chlorine, the equipment is made entirely of stainless steel.) Nisshin Seiki conducts cleaning tests with various demo machines available at our factory. Additionally, we offer custom designs tailored to the user's work. We accommodate various cleaning methods, including chlorine-based and other cleaning agents, so please feel free to consult us. 【Cleaning Work Overview】 ■ Cleaning Work: Home Appliance Parts ■ Dirt: Mold, etc. (Dirt that occurs during the use of home appliances) *If you are interested in other cases, please download the materials for reference.

• Other cleaning machines

Due to the heavy workpieces being suspended from the ceiling, the cleaning machine can be designed with the minimum necessary load capacity. As a result, eliminating the conveyor system can reduce costs by up to one-third. Additionally, since cleaning can be done while the workpieces are still suspended by the crane, there is no need for loading and unloading, significantly reducing the time required for these processes. At Nisshin Seiki, we can flexibly respond to our customers' needs as described above. If you are facing challenges with cleaning, please feel free to contact us. 【Cleaning Performance Examples】 ■ Workpiece: Huge blades used in power plants ■ Workpiece Dimensions: Half-circle with a diameter of 5000 mm ■ Cleaning Method: Hot water spray cleaning ■ Cleaning Solution: Hot water 　* The above is just an example and can be modified based on discussions. * If you are interested in other cases, please download the materials for reference.

• Other cleaning machines

By making the shape of the basket circular, we have enabled washing and drying to be performed in the same basket. This allows for a complete process from washing to drying on a single line. By conducting hot air drying during centrifugal dehydration, the drying time, which usually takes over an hour, is reduced to just 10 minutes. Even with aluminum materials, the centrifugal force prevents the workpieces from moving around, making them less prone to scratches. At Nisshin Seiki, we can flexibly respond to our users' needs as described above. If you are having trouble with washing, please feel free to contact us. 【Washing Performance Example】 ■ Basket dimensions: φ900 ■ Basket weight: 50kg ■ Washing method: Ultrasonic cleaning ■ Cleaning solution: Strong alkaline ionized water 　* The above is just an example and can be modified based on discussions. * If you are interested in other cases, please download the materials for reference.

• Other cleaning machines

We have a track record of collaborating with multiple companies, including users, transport equipment manufacturers, and painting equipment manufacturers, to create a single line. By completing the process in one line, we have shortened the attachment and detachment time between devices and made it possible to reduce the cost of the cleaning machine by reusing existing trolleys. At Nisshin Seiki, we can respond flexibly to meet the needs of our users as described above. If you are having trouble with cleaning, please feel free to contact us. 【Cleaning Performance Example】 ■ Workpiece: Electric Meter (Recycling) ■ Workpiece Dimensions: W300×D250×H400mm ■ Hanger Pitch: 450mm ■ Feed Speed: 2520mm/min ■ Cleaning Method: Hot Water Injection Cleaning ■ Cleaning Pump: 500L/min, 0.3MPa 　* The above is just an example and can be modified based on discussions. * For those interested in other cases, please download the materials for reference.

• Other cleaning machines

We received a consultation regarding the significant time required for mechanical cleaning of the outer circumference and manual cleaning of the inner diameter. After discussing the details in a meeting and exploring solutions, we found that using a spray that penetrates the inner diameter can reduce cleaning time and further decrease the amount of residual foreign matter after cleaning. Our company is also capable of custom designs tailored to the user's work. Regardless of the size of the inner diameter, please feel free to consult us. ■ Summary of Problem-Solving Case Workpiece: Cylindrical parts Material: Cast iron Contamination: Iron powder and particulate dirt Cleaning Objective: Removal of dirt Current Situation: Mechanical cleaning for the outer circumference, manual cleaning for the inner diameter By replacing the manual cleaning process with specialized equipment, we achieved "time reduction," "improved cleaning accuracy," and "reduced labor hours." *For those interested in other cases, please download the materials for reference.

• Other cleaning machines

The "Golden Big Bird" is a washing device designed to clean large vehicles such as trucks, buses, trailers, and light vans using brushes. With powerful cleaning capabilities provided by the spray arch, it offers excellent cleaning performance. It can wash a wide range of large vehicles and light vans with just one unit. Thanks to the side brush's overlap method, it can effectively clean stubborn dirt in detailed areas, and it is built to be durable and resistant to damage. 【Features】 ■ Excellent cleaning performance with powerful cleaning capabilities using a spray arch ■ Brush pressure is controlled by a torque detection control system, allowing for washing without damaging the paint surface ■ Capable of washing a wide range of large vehicles and light vans with just one unit ■ The overlap method of the side brush effectively cleans stubborn dirt in detailed areas ■ The main parts of the washing machine body are treated with zinc plating to maintain rust resistance and high durability *For more details, please refer to the PDF document or feel free to contact us.

• Other cleaning machines

The "JET WASHER" is a shower-type cleaning device that jets a large volume of hot cleaning water to remove dirt. It is suitable for degreasing processed parts and maintenance parts, as well as removing chips and dust. It can be utilized in various manufacturing industries (mainly in various parts processing), the automotive maintenance industry, and various maintenance sectors. It is a spray cleaning machine that combines cleaning capability, workability, and operability. 【Features】 - Even large and complex-shaped parts are evenly covered with cleaning liquid, achieving outstanding cleaning effectiveness. - Adopts a unique cross-arch type rotating nozzle mechanism that allows the entire nozzle to rotate around the workpiece using the reaction force of the cleaning liquid without using a motor. - Designed with a low working surface height to facilitate the handling of heavy parts, providing excellent workability. *For more details, please refer to the PDF document or feel free to contact us.

• Other cleaning machines

At Nisshin Seiki Co., Ltd., we conduct test cleaning of cleaning machines at the Kazusa Laboratory. The main permanent test models include "shower type," "shuttle type," and "ultrasonic type," among others. We also provide peripheral equipment and inspection devices. Please feel free to contact us. Our experienced staff will resolve any questions related to cleaning. [Reasons to Recommend Test Cleaning] ■ Smooth determination of equipment specifications ■ Fewer troubles after installation ■ Shortened lead time to installation *For more details, please refer to the PDF document or feel free to contact us.

• Other water treatment equipment

"NEWS" is a system for generating strong alkaline ion cleaning water. It is an environmentally friendly electrolyzed water that does not contain chemical synthetic substances such as surfactants and is utilized in various applications beyond cleaning. Due to its outstanding cleaning power, it is suitable for maintaining a clean booth and can also be used as circulating water in painting booths. It is expected to have antibacterial and deodorizing effects, contributing to cost reduction and simplification of maintenance. 【Features】 ■ Keeps the booth clean ■ Simplifies maintenance ■ Antibacterial and deodorizing *For more details, please refer to the PDF document or feel free to contact us.

• Other water treatment equipment

"NEWS" is a system for generating strong alkaline ion cleaning water. It is an environmentally friendly electrolyzed water that does not contain chemical synthetic substances such as surfactants and is utilized in various applications beyond cleaning. Due to its high cooling properties and excellent cleaning power, it is also suitable as cooling water for molds in molding machines. Furthermore, it is expected to have rust prevention effects, contributing to the reduction of maintenance costs and working time for piping. 【Features】 ■ Suppresses the occurrence of rust and slime ■ Reduces cooling time ■ Decreases electricity consumption ■ Shortens trial run time ■ Reduces maintenance costs and time ■ Lowers waste liquid disposal costs *For more details, please refer to the PDF document or feel free to contact us.

• Other molds

"NEWS" is a system for generating strong alkaline ion cleaning water. It is an environmentally friendly electrolyzed water that does not contain synthetic chemicals such as surfactants and is utilized in a wide range of applications beyond cleaning. Due to its excellent penetration and cleaning power, it is also suitable as dilution water for polishing fluids. Furthermore, it is expected to have antibacterial and deodorizing effects, contributing to cost reduction and simplification of processes. 【Features】 ■ Excellent penetration ■ High cooling properties ■ Impact on grinding wheels due to excellent penetration and cleaning power ■ Antibacterial and deodorizing ■ Cleaning effectiveness *For more details, please refer to the PDF document or feel free to contact us.

• Other water treatment equipment

"NEWS" is a system for generating strong alkaline ion cleaning water. It is an environmentally friendly electrolyzed water that does not contain chemical synthetic substances such as surfactants, and it is utilized in a wide range of applications beyond cleaning. It has excellent penetration power and high cooling properties, making it suitable as dilution water for cutting fluids. Furthermore, it is expected to provide antibacterial and deodorizing effects, as well as cleaning effects, contributing to cost reduction and simplification of processes. ★ We are currently running a campaign to provide up to 400L of alkaline water for processing tests! 【Features】 ■ Excellent penetration power ■ High cooling properties ■ Antibacterial and deodorizing ■ Cleaning effect * For more details, please refer to the PDF document or feel free to contact us.

• Other metal materials

Nisshin Seiki aims to further improve cleaning quality by not only developing systems but also tackling the quantification of cleaning precision, which is difficult to demonstrate. While solidifying its foundation, the company is working towards establishing advanced technologies with a future-oriented perspective. In addition to cleaning machines, the company focuses on cleaning water and cleaning devices, contributing to environmental issues by developing an ideal circulation cleaning system that "creates water," "washes with water," and "returns to water." 【Business Activities】 ■ Design, manufacturing, and sales of various devices - Large car wash machines - Partial cleaning machines - Alkaline ion water generation devices - Cleaning liquid filtration and wastewater treatment devices - Equipment for improving work environments, etc. *For more details, please refer to the PDF materials or feel free to contact us.

• Other water treatment equipment

The "NEWS" electrolyzed water only produces alkaline ionized water. It offers clean and sufficient cleaning effects, and the cost of the generated water is very low. The raw materials for "NEWS" are tap water, carbonate (potassium carbonate), and electricity. It has a wide range of applications beyond cleaning. 【Uses】 ■ Function as dilution water for cutting fluid Excellent penetration, high cooling ability, antibacterial, deodorizing, and cleaning effects ■ Function as dilution water for polishing fluid Excellent penetration, high cooling ability, Impact on grinding wheels due to excellent penetration and cleaning power ■ Function as cooling water for molds in molding machines ■ Function as circulating water for painting booths *For more details, please download the PDF or feel free to contact us.

• others

◆By using hydrocarbon-based cleaning agents in combination with a vacuum distillation regeneration machine, you can achieve high cleaning efficiency and cost-effectiveness. ◆Heater, temperature control, and timer are standard features. ◆The barrel basket has a large capacity, allowing for the cleaning of fine workpieces in large quantities at once. The barrel rotation speed is low, which is effective for removing chips from precision and delicate parts, ensuring safe cleaning. ◆A dedicated multi-head traverser automatically transports the cleaning workpieces.

• Other cleaning machines

◆Cleaning with Hydrocarbon-based Cleaners - By conducting the process at high liquid temperatures and high vacuum, various characteristics have emerged that were difficult to achieve with hydrocarbons using conventional cleaning methods. 1. Cleaning and drying can be completed in a short time. 2. Cleaning is performed in a mixed phase of liquid and gas, resulting in uniformity and the ability to clean areas with high density. 3. Equipped with a regeneration unit, allowing for the recycling of the cleaning agent. 4. A single tank accommodates the entire process, achieving space-saving.

• Other cleaning machines

The strong alkaline ion cleaning water generation system "NEWS" is a device that produces strong alkaline ion cleaning water that is gentle on both people and nature, without including synthetic chemical substances such as surfactants. It can generate strong alkaline ion electrolyzed water with a pH of 12.5 and is equipped with a standard RO membrane, resulting in a generation method with very few impurities. Since it uses a cation exchange membrane, it is a strong alkaline ion cleaning water generation system that does not produce acidic water. 【Features】 ■ Excellent cleaning power ■ Cleaning water that does not pollute the environment ■ Prevents oxidation and rust of cleaned items ■ No foam during cleaning, making rinsing easy ■ Deodorizing and antibacterial effects *For more details, please download the catalog or contact us directly.

• Water treatment equipment