日本省力技術研究所　 List of Products and Services

This is a two-component dispenser that achieves high-precision mixed dispensing, driven by a 5-phase stepping motor, with a control unit specially designed for two-liquid discharge, utilizing a micro gear pump with quantitative stability. It is a cartridge-type forced mixing mixer that allows for optimal conditions to be selected based on the shape, volume, and rotation speed of the mixing rotor. This device is suitable for sealing processes that require minute amounts of two-component adhesives. Features: Based on the fundamental data of the incorporated pump, the discharge volume, discharge time, and suck-back amount can be easily set via a touch panel. The MGP-type gear pump, with its high volumetric efficiency, ensures that changes in discharge volume and mixing ratio due to variations in temperature and viscosity are minimal, allowing for long-term stable two-component mixed dispensing. The mixer, compatible with fast-curing resins and equipped with a cleaning mechanism, enables stable dispensing for extended periods without nozzle clogging. The built-in discharge volume counter allows for tank level management without the need for a level sensor. It can memorize 31 different channel settings. The standard I/O connector makes it easy to integrate into automated lines. *For more details, please refer to the PDF document or feel free to contact us.*

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Our "Two-Component Mixing Dispenser MGS Dispenser" can be utilized for various applications such as sealing relays, bonding the sensing part of electronic thermometers to the main body, and filling sensors. In relay sealing, it effectively reduces the time required for dispensing. In bonding the sensing part of electronic thermometers to the main body, it improves the flow of resin within the workpiece, helping to prevent bubbles from being trapped inside. 【Usage Examples】 ■ Relay sealing ■ Potting of capacitors and others ■ Bonding of IE cores ■ Dispensing for decorative items *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce a case study utilizing our two-component mixing dispensing device, the MGS dispenser. In this case, the two-component mixing dispensing device was mounted on an up-and-down opening table and used for dispensing onto motor components. Since the dispensing device is compact, it is easy to mount on existing robots. 【Overview】 ■ Application: Impregnation of motor coils ■ Resin used: Two-component varnish ■ Features: The compact size of the dispensing device makes it easy to mount on existing robots ■ Our applicable models: ID-300N, X030 *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce a case study utilizing our two-component mixing dispensing device, the MGS dispenser. In this case, the two-component mixing dispensing device was mounted on an up-and-down rotating table and was used for dispensing onto motor components. Since it can dispense in very small amounts, it enables adhesive work in the manufacturing processes of small motors and HDDs. 【Overview】 ■ Application: Dispensing onto motor components ■ Resin used: Two-component epoxy resin ■ Effect: Enables adhesive work in the manufacturing processes of small motors and HDDs ■ Our applicable models: ID-200N, X020 *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce a case study utilizing our two-component mixing dispensing device, the MGS dispenser. In this case, the two-component mixing dispensing device was mounted on a vertical and horizontal movement device and was used for filling sensors. It has the effect of maintaining stable dispensing even in response to changes in the viscosity of the resin. 【Overview】 ■ Application: Filling for sensors ■ Resin used: Two-component epoxy resin, two-component silicone resin ■ Effect: It enables stable dispensing even in response to changes in the viscosity of the resin. ■ Our applicable models: ID-200N, X020 *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce a case study utilizing our two-component mixing dispensing device, the MGS dispenser. In this case, the two-component mixing dispensing device was mounted on a vertical and horizontal movement apparatus and was used for bonding the sensing part of an electronic thermometer to its main body. This setup improves the flow of resin within the workpiece, effectively preventing the retention of bubbles inside. 【Overview】 ■ Application: Bonding the sensing part of an electronic thermometer to its main body ■ Resin used: Alumina-filled two-component epoxy resin ■ Effect: Improves the flow of resin within the workpiece, preventing the retention of bubbles ■ Applicable models from our company: ID-200N, X020 *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce a case study utilizing our two-component mixing dispensing device, the MGS dispenser. In this case, the two-component mixing dispensing device was mounted on an XY robot and used for dispensing onto decorative items. This allows for the mixing and dispensing of fast-curing two-component resin. 【Overview】 ■ Application: Dispensing onto decorative items ■ Resin used: Two-component fast-curing epoxy resin ■ Effect: Enables mixing and dispensing of fast-curing two-component resin ■ Applicable models: ID-200N, X020 *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce a case study utilizing our two-component mixing dispensing device, the MGS dispenser. In this case, the two-component mixing dispensing device was mounted on a dedicated robot and used for bonding IE cores. Due to the stable dispensing volume, we were able to achieve consistent adhesive strength for each product. 【Overview】 ■ Application: Bonding to IE cores ■ Resin used: Two-component epoxy resin ■ Effect: The dispensing volume is stable, resulting in consistent adhesive strength for each product ■ Our applicable models: ID-200N, X020 *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce a case study utilizing our two-component mixing dispensing device, the MGS dispenser. In this case, the two-component mixing dispensing device was mounted on an XY robot and used for potting applications such as capacitors. We were able to achieve a reduction in the entrapment effect on the workpiece. 【Overview】 ■ Application: Potting for capacitors and similar components ■ Resin used: Two-component epoxy resin ■ Effect: Reduced entrapment on the workpiece ■ Applicable models from our company: ID-200N, ID-300N, X020, X030 *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce a case study utilizing our two-component mixing dispensing device, the MGS dispenser. In this case, the two-component mixing dispensing device was mounted on an XY robot and used for relay sealing. We were able to achieve a reduction in the time required for dispensing. 【Overview】 ■ Application: Relay sealing ■ Resin used: Two-component epoxy resin ■ Effect: Reduction in dispensing time ■ Our applicable models: ID-200N, X020 *For more details, please refer to the PDF document or feel free to contact us.

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**Main Features** - Our two-component mixing dispenser utilizes a high-volume efficiency original gear pump, resulting in minimal changes in discharge volume and mixing ratio due to variations in temperature and viscosity, allowing for stable mixing and discharge over long periods. - It features a mixing section designed for rapid curing. The cartridge system allows for easy maintenance, with minimal maintenance required outside of the mixing section. - Communication with external systems is facilitated through I/O connectors, making it easy to integrate into automated lines. - One-shot discharge, continuous discharge, discharge volume and time, and suck-back volume can all be easily set using a numeric keypad, requiring no specialized skills from the operator. Coating conditions can be easily configured to meet customer requirements. - Enhanced management functions necessary for two-component mixing and dispensing equipment ensure high reliability. **Technical Information** A digest version of "Mixing and Discharge Method for Two-Component Rapid Curing Resin" is currently available. The complete version can be sent upon request.

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**Main Features** ● Our two-component mixing dispenser utilizes a high-volume efficiency original gear pump, allowing for minimal changes in discharge volume and mixing ratio due to variations in temperature and viscosity, enabling stable mixing and discharge over extended periods. ● It features a mixing section designed for rapid curing. The cartridge system allows for easy maintenance, with minimal maintenance required outside of the mixing section. ● Communication with external systems is facilitated through I/O connectors, making it easy to integrate into automated lines. ● One-shot discharge, continuous discharge, discharge volume and time, and suck-back volume can all be easily set using a numeric keypad, requiring no specialized skills from the operator. Coating conditions can be easily configured to meet customer requirements. ● Enhanced management functions necessary for two-component mixing and dispensing systems ensure high reliability. ★ Technical Documentation ★ The "Mixing and Discharge Method for Two-Component Rapid Curing Resin" is also available. For more details, please download the documentation or contact us.

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"Introduction to Practical Technology of Dispensers" is a technical document that explains the types and features of dispensers in two parts, and in the third part, it discusses how to use dispensers effectively. It introduces the purpose of dispensers made to replace human power with other forms of energy, the performance required to achieve the effects mentioned in the previous section, the types of dispensers, the guarantee of quantitative reproducibility, and how to use them effectively. [Contents] ■ Types and features of dispensers ■ Guarantee of quantitative reproducibility ■ Effective use of dispensers For more details, please refer to the catalog or feel free to contact us. *This catalog is a digest version. If you need the full version, please contact us.

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The "Mixing and Discharge Method for Two-Component Fast-Curing Resin" is a technical document that provides an introductory explanation of the key points of mixing and discharge methods to effectively utilize solvent-free two-component curing resins, which are increasingly used as part of efforts to shorten process times. It offers detailed explanations on the general advantages of two-component fast-curing resins, the curing of the resin, the necessary conditions for mixing, the structure of the mixing section, and the occurrence of cholesterol. [Contents] ■ About resin curing ■ Necessary conditions for mixing and pot life ■ Static mixer ■ Rotary (dynamic) mixer ■ Small quantity discharge and fast curing For more details, please refer to the catalog or feel free to contact us. *This catalog is a digest version. If you need the full version, please contact us.

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**Standard Model with Enhanced Basic Performance of the Two-Component Mixing and Discharge Device** This device consists of two MGP-II type gear pumps, each driven by a speed control induction motor, a main unit that allows for discharge time settings via a timer and variable discharge volume per unit time, and a separate mixer MX-112 that facilitates easy exchange and cleaning using a one-touch coupler. It is an extremely compact and low-cost model as a two-component mixing and discharge device. **Features** - Compact and low-cost. - Easy to set discharge conditions. - Capable of high-precision discharge. - Can discharge very small amounts (from 0.0002g). - Capable of mixing and discharging fast-curing resins (pot life of 2 minutes). - Easy maintenance. - Can be operated with AC100V only. - The mixer section offers a cartridge-type forced mixing system that allows selection of optimal conditions from numerous combinations of stirring rotor shapes, volumes, and rotation speeds. (Static mixer specifications are also available.)

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This is the latest model of a dispenser (ejection device) for high-precision dispensing of two-component epoxy, urethane, and silicone resins using the MGP method, which is less affected by temperature and viscosity changes! It enhances management functions such as rotation speed monitoring and tank remaining amount display, achieving high reliability. **Main Features** - The well-regarded MGP micro gear pump is driven by a 5-phase stepping motor, enabling high-precision mixing and dispensing through a specially designed control unit. - Based on the basic data of the pump and mixing ratio imported into the controller in basic data mode, both single-shot and continuous dispensing allow for free setting of dispensing volume, dispensing time, and suck-back amount. - Regularly checking the numerical values of the basic data makes it easy to manage the dispensing volume. - The built-in dispensing volume counter makes the tank remaining amount clear at a glance. - It is equipped with a log-saving function for operational history, allowing for verification in case of errors. *For detailed features and specifications, please download the PDF catalog.* *For inquiries about other content, please contact us via the "Request for Information" form.*

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●A two-component mixing dispenser of the MGP type that is less affected by changes in temperature and viscosity. ●Equipped with the MGP micro gear pump, known for its quantitative stability, and a mixer section with an integrated nozzle structure designed for rapid curing, it enables stable discharge over long periods. 【Features】 ◆Easy to set discharge conditions ◆High precision discharge capability ◆Ideal for large volume discharge (approximately 15cc/min to 200cc/min) ◆Capable of mixing and discharging fast-curing resins (pot life of 2 minutes or more at over 0.3cc) ◆Easy maintenance ◆Operates solely on AC100V, without the use of pneumatic systems.

• Flow Control

[MGP-2111 Single Liquid Precision Dispensing Device for Micro Dispensing] This device is a single liquid precision dispensing unit that drives a single MGPII type gear pump with a speed control motor, allowing for the setting of dispensing time via a timer and variable dispensing volume per unit time. It is less affected by surrounding conditions and enables stable precision dispensing over long periods. It excels at high-speed dispensing of high-viscosity silicone oil, which is difficult to achieve with air-operated systems, and provides stable line drawing pattern dispensing. Features: ● Easy to set dispensing conditions. ● Capable of high-precision dispensing. ● Can dispense micro amounts (from 0.0001cc). ● Easy maintenance. ● Operates solely on AC100V.

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The MGP two-component mixing dispenser for adhesive mixing and dispensing is a liquid dispensing device that uses a high-volume efficiency, original structure micro gear pump (volumetric type, proprietary to our company). Since the pump's rotation angle and discharge amount are accurately proportional, there is almost no variation in discharge amount due to temperature, viscosity, etc. As a result, our dispenser can achieve stable high-precision dispensing for extended periods, successfully automating the dispensing of small amounts of two-component adhesives and two-component fast-curing resins, while also reducing costs, which has been challenging in traditional manufacturing processes. 【Items】 ID-200N for high-precision micro-dispensing MGP-X020 for micro-dispensing ID-300N for high-precision large-volume dispensing MGP-X030 for large-volume dispensing *Only part of the download is available. If you wish to receive the full version, please apply through the inquiry form.

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**Main Features** ● Our two-component mixing dispenser utilizes a high-volume efficiency original gear pump, which allows for stable mixing and dispensing over long periods with minimal changes in discharge volume and mixing ratio due to variations in temperature and viscosity. ● It features a mixing section designed for rapid curing. The cartridge system allows for easy maintenance, with minimal maintenance required outside of the mixing section. ● Interaction with external systems is facilitated through I/O connectors, making it easy to integrate into automated lines. ● One-shot dispensing, continuous dispensing, discharge volume and time, and suck-back amount can all be easily set using a numeric keypad, requiring no specialized skills from the operator. Coating conditions can be easily configured to meet customer requirements. ● Enhanced management functions necessary for two-component mixing dispensing systems ensure high reliability. *For product details, please refer to the catalog.*

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