IZUSHI Product Lineup

Roller burnishing is a processing method that smooths and levels the surface after cutting by using rollers. It levels the surface by pressing down the protrusions and raising the recesses, thereby improving surface roughness. Additionally, since there are no chips produced, it reduces the costs and effort involved in processing. 【Features】 High-precision surface finishing can be achieved in a short time. With roller burnishing, it is possible to aim for a surface roughness of less than Rz1.0μm. Productivity is improved compared to conventional grinding and polishing processes. The ECOROLL burnishing tool can be used on composite lathes and machining centers, allowing for process consolidation. We can also flexibly accommodate special products! For more details, please download the catalog or feel free to contact us.

Deep rolling processing smooths the metal surface using a specialized rolling tool while applying pressure, achieving excellent surface roughness and strength. 【Features】 By generating compressive residual stress on the surface, fatigue strength is improved, and the risk of cracking and deformation is reduced. Compared to conventional shot peening and nitriding processes, it can be integrated as a single process in machining, allowing for process consolidation. The ECOROLL vanishing tool can be used on general lathes or multi-tasking lathes. We can flexibly accommodate special requests! For more details, please download the catalog or feel free to contact us.

The ECOROLL Sky Banishment is a general-purpose tool that can be used for cold drawing and rolled tubes. 【Features】 Suitable for processing tube inner diameters that require hydraulic cylinders and precision. Can replace honing. By consolidating rough processing (boring) and finishing processing (roller banishing), processing time can be significantly reduced. We design and manufacture special products tailored to your equipment and processes. For more details, please download the catalog or feel free to contact us.

In the automotive industry, high durability is required to maintain the long-term performance of parts. In particular, for engine components and drivetrain parts, fine scratches and irregularities on the surface can lead to premature wear and damage of the components. ECOROLL roller burnishing contributes to improving the durability of parts by leveling the surface after machining and enhancing wear resistance. 【Application Scenes】 - Engine components - Transmission components - Suspension components 【Effects of Implementation】 - Improved wear resistance due to surface roughness enhancement - Extended component lifespan - Increased product reliability

In the aerospace industry, there is a strong demand for lightweight components. Reducing the weight of parts is a crucial issue to improve fuel efficiency of the aircraft and increase payload capacity. ECOROLL roller burnishing smooths the surface after machining, achieving weight reduction while maintaining the strength of the components. Additionally, by reducing the grinding process, it contributes to process consolidation. 【Application Scenarios】 - Manufacturing of aircraft components - Manufacturing of space rocket components - Surface treatment of parts requiring weight reduction 【Benefits of Implementation】 - Improved fuel efficiency due to weight reduction of components - Cost reduction through process consolidation - Enhanced durability of components due to improved surface roughness

In the mold industry, improving the durability of molds is essential to balance product quality and productivity. Surface treatment of molds prevents wear and corrosion, contributing to a longer lifespan. Traditional grinding processes can be time-consuming and costly, but ECOROLL roller burnishing processing can uniformly finish the surface after machining and improve surface roughness, thereby extending the lifespan of molds. Additionally, since there are no chips produced, the effort required for post-processing is also reduced. 【Application Scenarios】 - Surface treatment of molds - Wear prevention - Corrosion prevention 【Benefits of Implementation】 - Increased lifespan of molds - Cost reduction by replacing grinding processes - Improved product quality through enhanced surface roughness

In the energy industry, improving the operational efficiency of equipment is always a priority. Particularly in the surface treatment of metal parts, high precision and durability are essential. Traditional grinding processes not only take time and cost but also tend to complicate process management. ECOROLL roller burnishing addresses these challenges by achieving high-precision surface finishing in a short time after machining and enabling process consolidation. 【Application Scenarios】 * Surface finishing of power generation equipment parts * Machining of metal parts for energy-related equipment * Maintenance of plant equipment 【Benefits of Implementation】 * Cost reduction through the reduction of grinding processes * Increased productivity * Enhanced durability of parts

In the hydraulic equipment industry, surface precision of components is crucial for achieving high pressure resistance. Parts such as hydraulic cylinders and valves need to withstand high pressure, and even minor scratches or irregularities on the surface can lead to performance degradation or failure. ECOROLL roller burnishing contributes to improved pressure resistance by uniformly finishing the surface after machining and enhancing surface roughness. 【Application Scenarios】 - Finishing the inner diameter of hydraulic cylinders - Finishing the sliding surfaces of hydraulic valves - Surface treatment of high-pressure piping components 【Benefits of Implementation】 - Improved pressure resistance - Extended lifespan of components - Cost reduction through the reduction of grinding processes

In the shipbuilding industry, high corrosion resistance is required as a countermeasure against corrosion in marine environments. Particularly for hulls and structural components, the quality of surface treatment is a crucial factor that affects product lifespan. Conventional grinding processes tend to leave fine irregularities on the surface, which can lead to corrosion. ECOROLL roller burnishing improves corrosion resistance by creating a uniform surface, thereby enhancing product reliability. 【Application Scenes】 - Hull plates - Structural components - Finishing of welds - Parts requiring corrosion resistance 【Effects of Implementation】 - Improved corrosion resistance - Extended product lifespan - Cost reduction through process consolidation from grinding operations - Quality improvement through enhanced surface roughness

In the railway industry, ensuring safety is paramount, making the durability and reliability of components extremely important. Parts that can withstand the stresses and wear that occur during vehicle operation are required. Particularly for critical components such as wheels and rails, even minor surface scratches and irregularities can lead to fatigue failure and abnormal noises, potentially compromising safety. ECOROLL roller burnishing addresses these challenges by uniformly finishing the surface after machining and improving surface roughness. 【Application Scenarios】 - Surface finishing of wheels - Surface finishing of rails - Surface finishing of other critical components of railway vehicles 【Benefits of Implementation】 - Improved durability of components - Reduced abnormal noises - Enhanced safety

In the automotive industry, reducing vehicle weight is essential for improving fuel efficiency and reducing CO2 emissions. To achieve weight reduction, it is important to decrease the amount of material used while maintaining the strength of the components. However, trying to ensure strength can lead to thicker parts, resulting in challenges to achieving weight reduction. In this context, ECOROLL's deep rolling process enables thinning of components while maintaining the necessary strength by improving fatigue strength and surface hardness, thereby contributing to weight reduction. 【Application Scenarios】 - Thinning of automotive parts through increased strength - Weight reduction of body components leading to improved fuel efficiency - Enhanced durability of engine components 【Effects of Implementation】 - Improvement in fuel performance due to overall vehicle weight reduction - Reduction in CO2 emissions - Decrease in maintenance costs due to longer lifespan of components

In the aerospace field, reliability and safety under extreme conditions are required, and components must have high fatigue strength and surface hardness. In particular, achieving both lightweight and high strength is a crucial challenge that directly impacts fuel efficiency and performance improvement. Conventional surface treatments have sometimes led to increased complexity and costs in the process. ECOROLL's deep rolling process addresses these challenges by generating compressive residual stress on the metal surface, improving the fatigue strength of components and reducing the risk of cracking and deformation. Additionally, it can be integrated as a process step in machining, allowing for efficiency gains through process consolidation. 【Application Scenarios】 - Aircraft engine components - Structural members - Mechanism parts subjected to high loads 【Benefits of Implementation】 - Extended lifespan of components - Improved reliability - Enhanced performance through the combination of lightweight and high strength - Streamlined production processes