IZUSHI List of Products and Services

We would like to introduce a successful case of the semi-dry processing mist device "HPM Technology" implemented at Takahashi Metal Co., Ltd. The company was using water-soluble coolant for mold manufacturing and machining after casting, but they wanted to eliminate the air blow process for the workpieces after machining and the oil stains around the machining equipment. Therefore, after conducting a demonstration using our product, the finish of the machined surface was good, and the tool life, which had been a concern, was hardly affected. The time for the air blow process after machining was significantly reduced, and the cleanliness around the machining equipment improved. 【Case Overview】 ■ Challenge: Eliminate the air blow process for workpieces after machining and oil stains around the machining equipment ■ Machining Target: Aluminum die casting ■ Results - Significant reduction in air blow process time after machining - Improvement in cleanliness around the machining equipment - Chips were compressed, allowing for the reuse of briquettes *For detailed specifications, please download the PDF or feel free to consult us if you wish to arrange a demonstration.

We would like to introduce a successful case study of Zero Seiko Co., Ltd.'s aluminum high-pressure coolant hose. Zero Seiko, which produces precision parts related to aerospace, defense, and hydraulic equipment, discharges coolant liquid between the workpiece and the cutting tool when machining parts on a CNC lathe to suppress heat generated by cutting. Previously, they used bent copper pipes fixed with cable ties, which had some play and instability. Although the pressure was not particularly high at 2 MPa, they struggled with the time required for adjustments due to chips flying and hitting the pipes, causing changes in direction. By using our product, the i-TOOL coolant hose, they were able to supply coolant liquid for long periods without the hose shifting, allowing for pinpoint accuracy. The need for bending and adjusting the hose was eliminated, leading to reduced work time and increased efficiency. *For detailed specifications, please download the PDF or feel free to consult us if you would like a demonstration unit.

We would like to introduce a successful case of broaching processing utilizing a multi-tasking machine at Kobara Gear Industry Co., Ltd. Kobara Gear Industry Co., Ltd. is a gear manufacturer established in Saitama Prefecture. The company faced various challenges, including the need to "produce a large number of products in a short time," "increased setup time," and "increased logistics management man-hours," which led to rising costs. This necessitated the overall efficiency improvement of the production process. To address these issues, Kobara Gear Industry Co., Ltd. introduced a multi-tasking machine and transitioned from a traditional process-segmented production method to a production method where broaching of keyways can be completed in one chucking. For the broaching of keyways, the company used our product, the "HORN broaching tool." As a result, the consolidation of processes was achieved, reducing the cycle time by approximately 60% and successfully cutting costs by 41%. HORN products can accommodate a wide range of machining, including keyways, hex holes, square holes, Torx, splines, and gears (special items). *For more details, please download the catalog or feel free to contact us.