Success case: Approximately 60% reduction in production time for keyway processing with a multitasking machine - HORN.
Reduced production time by approximately 60% with HORN's broaching process, and further reduced costs by about 41%. Introduction of a successful case study from a gear manufacturer.
We would like to introduce a successful case of broaching processing utilizing a multi-tasking machine at Kobara Gear Industry Co., Ltd. Kobara Gear Industry Co., Ltd. is a gear manufacturer established in Saitama Prefecture. The company faced various challenges, including the need to "produce a large number of products in a short time," "increased setup time," and "increased logistics management man-hours," which led to rising costs. This necessitated the overall efficiency improvement of the production process. To address these issues, Kobara Gear Industry Co., Ltd. introduced a multi-tasking machine and transitioned from a traditional process-segmented production method to a production method where broaching of keyways can be completed in one chucking. For the broaching of keyways, the company used our product, the "HORN broaching tool." As a result, the consolidation of processes was achieved, reducing the cycle time by approximately 60% and successfully cutting costs by 41%. HORN products can accommodate a wide range of machining, including keyways, hex holes, square holes, Torx, splines, and gears (special items). *For more details, please download the catalog or feel free to contact us.
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【HORN Broaching Tool Features】 ■ Achieves stable machining and finishing surfaces with an internal lubrication holder ■ Standard lineup of cutting edge shapes for general machining and broaching units ■ In addition to keyways, also compatible with hex holes, square holes, Torx, and spline gears (special items) *For more details, please download the PDF or feel free to contact us.
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For more details, please download the PDF or feel free to contact us.
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We are a specialized trading company for machine tools that started operations in 1910 in Kyoto as Izushi Shoten, dealing in cast iron materials, conductive tools, and adjustment belts. Since our founding, we have consistently supported the manufacturing field as a trading company. The manufacturing landscape is evolving daily, with new technologies being introduced one after another. It is our mission and joy to be entrusted with the work that contributes to the development of such manufacturing. Currently, we are active under partnerships with 500 domestic companies and 20 overseas companies, primarily in Europe, with excellent supplier manufacturers, and our mission is to continuously provide our customers with progressive and high-quality services. We aim to contribute to our customers' profits and, without hesitation, work hard for the development of society by delivering unconventional services, in other words, "creating value." Please look forward to it.
