Key grooves, hexagonal holes, and square holes can be processed with NC lathes! Achieving process consolidation and reduction of cycle time!
The broaching tools manufactured by the German company HORN, handled by IZUSHI, enable process integration and high-precision machining. Since they can process keyways and other features using NC lathes and machining centers, there is no need for setup changes, saving effort and time. Furthermore, with internal lubrication, they demonstrate excellent chip removal performance and can achieve high-quality key width precision. There are cases where switching from dedicated machines to using broaching tools on multi-tasking machines has reduced cycle times from 50 minutes to about 20 minutes, a reduction of approximately 60%. 【Features】 - Stable machining and finishing surfaces achieved with internal lubrication holders - Standard lineup of cutting edge shapes for general machining and broaching units - In addition to keyways, compatible with hex holes, square holes, Torx, and spline gears (special items) 【Processing Precautions】 * A spindle lock function is essential. * For blind holes, please include a relief groove at the inner diameter's depth. Without a relief groove, there is a risk of chip clogging and cutting edge damage. 【Specifications】 System 105: Pilot hole diameter φ6.0mm and above System 110: Pilot hole diameter φ9.0mm and above System 117: Pilot hole diameter φ14.0mm and above
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basic information
What is HORN?: A German manufacturer of carbide grooving tools Founded in 1968, HORN is a German manufacturer specializing in grooving tools. Pursuing high-precision tools, all manufacturing processes are conducted in-house. With a unique clamp design, HORN offers high-rigidity tools that achieve stable machining. This tool manufacturer is a must-see for those struggling with issues such as rigidity, chip removal, chatter, burrs, and short tool life in grooving operations! Attractions of HORN ■ All holders are manufactured using 5-axis machines with one-chucking machining! Experience the difference in rigidity! ■ You won't believe it's a European manufacturer! We promise a speedy response. ■ You can find the grooving tools you need from a wide range of products! We have many special items in our track record, and we can accommodate short delivery times! *For more details, please refer to the PDF materials or feel free to contact us.
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Applications/Examples of results
[Applications / Examples of Achievements] - Keyway machining - Hexagonal hole machining - Square hole machining - Torx machining - Gear broaching (custom items available) *For more details, please refer to the PDF document or feel free to contact us.*
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Company information
We are a specialized trading company for machine tools that started operations in 1910 in Kyoto as Izushi Shoten, dealing in cast iron materials, conductive tools, and adjustment belts. Since our founding, we have consistently supported the manufacturing field as a trading company. The manufacturing landscape is evolving daily, with new technologies being introduced one after another. It is our mission and joy to be entrusted with the work that contributes to the development of such manufacturing. Currently, we are active under partnerships with 500 domestic companies and 20 overseas companies, primarily in Europe, with excellent supplier manufacturers, and our mission is to continuously provide our customers with progressive and high-quality services. We aim to contribute to our customers' profits and, without hesitation, work hard for the development of society by delivering unconventional services, in other words, "creating value." Please look forward to it.