[Cutter Case Study] Significant Improvement in Production Efficiency

The replacement and adjustment of cutters take time, sometimes even more than half a day, and since the machine stops during replacement, there was a challenge of reduced production volume. This issue has been resolved!

We would like to introduce a case study that addresses the concerns of customers who want to reduce the frequency of cutter replacements for food packaging machines. ■Concern Replacing and adjusting the cutter takes a lot of time, sometimes more than half a day, and during replacements, the machine stops, leading to a decrease in production volume and affecting the production line of the previous process. Additionally, since iron and stainless steel blades required frequent replacement, we were looking for ways to reduce the replacement work. ■Proposal Ultra-hard cutter NOVAS for food packaging machines ■Result Previously, iron cutter blades were replaced and adjusted once a month, but after switching to our product, the replacement frequency changed to approximately once every two years, significantly improving production efficiency. Moreover, we were able to reduce the risk of injuries that occurred during cutter replacements, contributing to a reform in the working style of on-site employees. ■Case Summary - Issue: Replacing and adjusting the cutter takes time, and the machine stops, leading to reduced production volume. - Proposed product points: Improved production efficiency, reduced unnecessary work, enhanced safety. *For more details, please feel free to contact us.

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● This is a leak testing device for small electronic components that does not use fluorinated inert liquids (PFAS-free). ● There is no longer a need for unstable visual confirmation through liquid immersion testing. It adopts a quantitative testing method that allows for stable pressure leak testing. ● It is a tabletop leak testing device specifically for gross leaks, with accuracy equal to or greater than that of liquid immersion testing. ● The detectable range is approximately 1×10⁻² Pa·m³/s to 1×10⁻⁶ Pa·m³/s (varies depending on the target product). ● It is suitable for sealed structures ranging from a few millimeters to a maximum of 80 × 70 mm. Please feel free to contact us for more information!

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! With one molding process, different products with similar shapes or varying dimensions can be molded at the same time. This allows for the verification of multiple types in a short period.