Case study on cutter problem-solving: I want to reduce the time for cutter replacement and adjustment.
The replacement and adjustment of cutters take time, sometimes even more than half a day, and since the machine stops during replacement, there was a challenge of reduced production volume. This issue has been resolved!
We would like to introduce a case study that addresses the concerns of customers who want to reduce the frequency of cutter replacements for food packaging machines. ■Concern Replacing and adjusting the cutter takes a lot of time, sometimes more than half a day, and during replacements, the machine stops, leading to a decrease in production volume and affecting the production line of the previous process. Additionally, since iron and stainless steel blades required frequent replacement, we were looking for ways to reduce the replacement work. ■Proposal Ultra-hard cutter NOVAS for food packaging machines ■Result Previously, iron cutter blades were replaced and adjusted once a month, but after switching to our product, the replacement frequency changed to approximately once every two years, significantly improving production efficiency. Moreover, we were able to reduce the risk of injuries that occurred during cutter replacements, contributing to a reform in the working style of on-site employees. ■Case Summary - Issue: Replacing and adjusting the cutter takes time, and the machine stops, leading to reduced production volume. - Proposed product points: Improved production efficiency, reduced unnecessary work, enhanced safety. *For more details, please feel free to contact us.
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basic information
【Super Hard Cutter NOVAS for Food Packaging Machines】 Our unique cutter made from carbide boasts a lifespan that is 3 to 8 times longer compared to conventional steel cutters, with exceptional durability of over 34 times at maximum. By extending the lifespan, it enables long-term continuous operation, leading to improved production efficiency, cost reduction, and contributing to the automation of food factories. Additionally, our carbide cutter has high rigidity, allowing for sharp cuts of the target material, which contributes to improved quality with clean cutting surfaces. It is widely adopted by food factories using various cutting tools and companies in other fields.
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Pillow packaging machines, filling machines, and various cutting cutters Food manufacturing factories, pharmaceutical manufacturing factories, and other industrial uses 【List of Clients】 Ajinomoto Frozen Foods Co., Ltd. Kasugai Confectionery Co., Ltd. Kanro Co., Ltd. Kracie Foods, Ltd. Glico Manufacturing Japan Co., Ltd. KCC Trading Co., Ltd. Sato Food Industry Co., Ltd. Sanpack System Co., Ltd. Chateraise Co., Ltd. JA Foods Saga Co., Ltd. Osenjaku Candy Co., Ltd. Taihei Food Industry Co., Ltd. Takasaki Morinaga Co., Ltd. Tokyo Food Co., Ltd. Toyo Suisan Co., Ltd. Nakada Food Co., Ltd. Nagatanien Co., Ltd. Nissin Foods Holdings Co., Ltd. Nippon Jiffy Foods Co., Ltd. Nestlé Japan Ltd. Neige Co., Ltd. Hamada Confect Co., Ltd. Umejuen Co., Ltd. Pine Co., Ltd. Prima Ham Co., Ltd. Hokko Co., Ltd. Mikakuto Co., Ltd. Meiji Co., Ltd. Morinaga & Co., Ltd. Morinaga Milk Industry Co., Ltd. Yamahiro Co., Ltd. Rokko Butter Co., Ltd. Lotte Co., Ltd. Others
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Since its establishment in 1930, our company has operated under the philosophy that "helping our customers is our mission," manufacturing and selling carbide cutters for pillow packaging machines and filling machines. We also handle a wide range of products, from surface treatment (coating) products to both standard and custom-made items. Since our founding, we have adhered to the motto of "delivering valuable products and information," offering a variety of materials and responding through various networks. Our main product, the carbide cutter, is meticulously crafted from the material, providing a longer lifespan than traditional steel cutters and excellent film cutting performance, which eliminates the need for maintenance over extended periods. This significantly contributes to improved production efficiency, cost reduction, and alleviation of labor shortages. Please feel free to contact us with any requests.