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  3. 山本圭商店
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山本圭商店

EstablishmentShowa 36 (1961)
addressOsaka/Higashinari-ku, Osaka-shi/3-11-24 Okimizu
phone06-6971-1347
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last updated:May 30, 2023
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山本圭商店 List of News Articles

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  • Publication year : 2023

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IPROS89814978142519024162.jpg

[Grinding Processing Case Studies] Grinding of carbide cutters from other companies and overseas is also possible.

  • Product news

We would like to introduce a case study that addresses the concerns of customers who are experiencing delivery times of over a month for grinding processing. ■Concern In previous transactions, when requesting grinding processing, the delivery time took over a month, and in urgent situations, it was not possible to meet deadlines, necessitating the maintenance of a larger inventory. Even then, when it was still not possible to meet deadlines, the only option was to stop the production line, which was problematic. ■Proposal Shortening the delivery time for grinding processing. ■Result Three days after sending the urgent grinding processing request, we were able to receive the items back, allowing us to quickly restore the halted production line. The inventory also improved to the minimum necessary quantity, making management easier. ■Case Summary - Issue: Delivery times were over a month, and when deadlines were missed, it was necessary to stop the production line. - Key points of the proposed service: Quick response tailored to the customer's needs.

Jun 13, 2023

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[Cutter Case Study] Improving Product Quality of Cut Surfaces

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We will introduce a case study that addresses the issues faced by customers troubled by poor cutting edges of individually packaged bags for snacks and food. ■Problem Due to the poor cutting edges of individually packaged bags (not cut sharply), there were constant complaints from consumers. Additionally, there were numerous reports of dirty cutting edges, difficulty in opening the bags, and leftover cuts, occurring almost daily. ■Proposal Super hard cutter NOVAS for food packaging machines ■Results The super hard material has high hardness, and due to the difference in sharpening precision compared to other companies, it was able to cut the film sharply, improving the product quality of the cutting edges. Furthermore, complaints regarding film cutting remarkably decreased. ■Case Summary - Issue: Poor cutting edges of individually packaged bags leading to constant consumer complaints - Key points of the introduced product: Characteristics of the super hard material and differences in sharpening precision compared to other companies

Jun 21, 2023

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[Cutter Case Study] Contributing to Quality Improvement with Sharp Cutting

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We will introduce a case study that addresses the challenges faced by customers struggling with the occurrence of bundled packaging and empty bags. ■Challenge While manufacturing individually wrapped confectionery products, the commonly used iron and stainless steel blades were wearing out quickly, leading to poor cutting performance and the generation of bundled packaging and empty bags. Although we were removing these issues with inspection equipment, we wanted to eliminate them entirely due to their frequent occurrence. ■Proposal Ultra-hard cutter NOVAS for food packaging machines ■Result After switching to this product, the sharpness of the blades improved. Compared to standard iron and stainless steel, the lifespan is also longer, enabling long-term continuous operation and stable production. Additionally, the frequent occurrence of bundled packaging and empty bags has significantly decreased. ■Summary of the case - Challenge: Frequent occurrence of bundled packaging and empty bags - Key points of the proposed product: Sharpness, long-term stable operation, reduction of waste

Jun 19, 2023

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[Cutter Case Study] Significant Improvement in Production Efficiency

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We would like to introduce a case study that addresses the concerns of customers who want to reduce the frequency of cutter replacements for food packaging machines. ■Concern Replacing and adjusting the cutter takes a lot of time, sometimes more than half a day. During the replacement, the machine also stops, leading to a decrease in production volume, which affects the production line of the previous process. Additionally, since iron and stainless steel blades required frequent replacement, there was a desire to reduce this as much as possible. ■Proposal Ultra-hard cutter NOVAS for food packaging machines ■Result Previously, iron cutter blades were replaced and adjusted once a month, but after switching to our product, the replacement frequency changed to approximately once every two years, significantly improving production efficiency. Furthermore, the risk of injuries that occurred during cutter replacements was also reduced, contributing to a reform in the working style of on-site employees. ■Summary of the case - Issue: Replacing and adjusting the cutter takes time, and the machine stops, leading to reduced production volume. - Proposed product points: Improved production efficiency, reduced unnecessary work, enhanced safety.

Jun 16, 2023

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[Cutter Problem-Solving Case] Using higher-grade materials than overseas products.

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We would like to introduce a case study that addresses the concerns of customers regarding delivery times and pricing due to the use of overseas-made cutters. ■Problem We were using overseas-made cutters, but there were concerns about delivery times and pricing. Due to the complexity of the blades and the lack of drawings, there were no domestic manufacturers capable of producing them, leaving us with no choice but to purchase from overseas. ■Proposal Ultra-hard cutter NOVAS for food packaging machines ■Results We were able to take measurements from the actual product and create drawings despite the absence of existing designs. By using a higher-grade material than the overseas products, we successfully extended the blade's lifespan, reduced the delivery time to about half, and lowered costs to about one-third. ■Case Summary - Issue: Concerns about delivery times and pricing with overseas-made cutters; unable to manufacture domestically. - Key points of the proposed product: Creating drawings from the actual product, material change proposal, shortening delivery times, and reducing costs.

Jun 14, 2023

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