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  3. SHOEI MFG.CO.,LTD. Japanese Headquarters
  4. Conducting aluminum melting tests using a hydrogen gas burner! (March 2024)
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  • Apr 01, 2024
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Apr 01, 2024

Conducting aluminum melting tests using a hydrogen gas burner! (March 2024)

SHOEI MFG.CO.,LTD. SHOEI MFG.CO.,LTD. Japanese Headquarters
At Seiying Manufacturing, we are working on the development of aluminum industrial furnaces that can contribute to achieving carbon neutrality and a decarbonized society. Recently, we conducted aluminum melting tests using hydrogen gas burners in collaboration with customers aiming for carbon-neutral manufacturing. For the test furnace, we adopted the "SMH type" melting holding furnace, which generates extremely low amounts of oxides. The heat source consisted of a hydrogen-exclusive gas burner "EIS-H2" for melting and an electric heater for holding the molten aluminum, creating a hybrid configuration. In this melting test, we compared the "melting speed" and "aluminum molten quality" with those of an LPG combustion gas burner that was conducted beforehand. We will continue to analyze the detailed test results. For more details about this test furnace, please refer to the attached materials. Feel free to contact us regarding the implementation of the tests.
Combustion using a hydrogen gas burner
Combustion using a hydrogen gas burner
Hydrogen combustion flame
Hydrogen combustion flame
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SMH-H2_230706fc_2_compressed.pdf[245822]

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Contributing to the decarbonization of aluminum casting sites for automotive parts and more. Developed a carbon-neutral aluminum melting holding furnace.
[Decarbonization Demonstration Test Furnace] - Hydrogen Combustion Type - Introduction of Aluminum Melting Holding Furnace
Hydrogen Combustion Gas Burner Lineup

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Introduction to the test of a hydrogen combustion aluminum melting holding furnace for decarbonization.

A test furnace based on actual equipment that uses a hydrogen burner for melting and an electric heater for holding. It is possible to conduct thorough tests for decarbonization in aluminum casting sites together with our customers!

It is possible to conduct aluminum melting tests using hydrogen combustion with ingot input. Please use it to verify the quality of the molten metal and its impact on the products. The melting gas burner employs a hydrogen burner and electric heaters for retention! It is a hybrid furnace that enables carbon neutrality. By exchanging burner components, you can switch between fuel gases (hydrogen/LNG (natural gas)/LPG), allowing for adaptability based on gas supply trends. Additionally, the furnace structure has a high oxide suppression effect, which you can verify in actual operation. We are committed to solving problems in aluminum casting sites and promoting low carbonization. Please feel free to reach out to us. ~Equipment Overview~ Test Furnace: Aluminum Handheld Melting Retention Furnace (Oxide Suppression Structure) Model: SMH-150H2 Melting Capacity: 150kg/h Retention Capacity: Retention Chamber 800kg/ch *Actual effective capacity during continuous melting, specific gravity 2.4 Melting Temperature: 660–680℃ Control Accuracy: ±5℃ ~Heat Source Configuration~ Melting Burner: Hydrogen Combustion Burner 116kW x 1 unit Retention Heater: Immersion Type Electric Heater 9kW x 2 units Fuel Used: Hydrogen (city gas 13A and propane gas are also possible) Power Supply: 200V/60Hz for power, 100V for operation

  • Electric furnace

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Oxide Suppression Furnace - Aluminum Melting Holding Furnace - SMH Series

Contributes to improving work efficiency in aluminum casting sites for automotive parts and others. Reduces the occurrence of oxides and significantly decreases the tedious cleaning of the holding chamber. (About once every six months to a year!)

Oxide Suppression Furnace: SMH Series (Aluminum Holding Melting Furnace / Aluminum Central Melting Furnace) 【Features】 ◇ Maintains a low atmosphere temperature in the holding chamber (below 800°C) and keeps the residual oxygen concentration below 1%, utilizing the protective effect of the aluminum oxide film to slow down the progression of oxidation with a new furnace structure. ◇ Equipped with a newly developed flat frame burner to prevent agitation of the molten surface without directly applying flame to the molten metal in the holding chamber, and incorporates a heat exchanger utilizing exhaust gas for energy savings (a hybrid version using electric heaters is also available). ◇ To significantly enhance forced convection heat transfer from the matching of the furnace structure, it is equipped with a newly developed melting burner that considers flame length, flame diameter, and flame speed. 【Expected Effects】 (Compared to our conventional furnaces) By using the oxide suppression furnace... ○ Reduction in the frequency of cleaning the holding chamber (proven to be unnecessary for up to 1 year) ○ Elimination of flux treatment (may be performed in the melting chamber depending on the amount of dross) ○ Improvement in molten metal quality (reduction of hydrogen gas and inclusions in the molten metal) ○ Increased yield due to reduction in material loss ○ Improved fuel efficiency through energy savings from waste heat recovery in the holding chamber ○ Improved working environment due to reduced furnace surface temperature

  • Industrial Furnace
  • Non-ferrous metals
  • aluminum

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Introduction of decarbonization and low-carbon technology for thermal equipment [Hydrogen Gas Burner 2025]

Introducing the forefront of development! Hydrogen combustion without carbon dioxide emissions! SHOEI is advancing the hydrogen compatibility of its proven in-house burners.

【New Development! Hydrogen Gas Burner Lineup】 ◇ High-Temperature Furnace Hydrogen Gas Burner (EIS-H2) Achieves a wide combustion range and stable combustion Suitable for heat treatment furnaces, melting furnaces, heating furnaces, deodorization devices, etc. ◇ Package Burner (BJ-H2) ◇ Fan-Equipped Package Burner (SP-H2) Provides stable flames even under high furnace pressure conditions, with good operability and maintainability; suitable for low-temperature fields such as drying furnaces, as well as various industrial furnaces like heat treatment furnaces and deodorization devices. ◇ Hydrogen Combustion Recuperative Burner (STBW-H2) Equipped with a waste heat recovery device (heat exchanger), capable of reducing fuel usage by approximately 30% in addition to decarbonization. Developed in collaboration with Tokyo Gas Co., Ltd. and Tokyo Gas Engineering Solutions Co., Ltd.! Suitable for aluminum melting holding furnaces, preheating, heat treatment furnaces, etc. ◇ Hydrogen Combustion Single-End Radiant Tube Burner (TRFH-H2) Indirect heating method utilizing radiant heat With an integrated heat exchanger, the burner efficiency is 75%, achieving high efficiency. ◇ Hydrogen Combustion Duct Burner (SDC-H2) Converts duct burners mounted on hot air generation devices to hydrogen combustion Suitable for various drying furnaces such as painting drying and food drying.

  • Drying Equipment
  • Heating device
  • Industrial Furnace

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Challenging Decarbonization Technologies! Introduction to the Thermal Technology Research Institute [Latest Information for 2025!]

2nd anniversary celebration! Approximately 100 customers attended. Experience the forefront of decarbonization technology, including hydrogen combustion gas burners.

In May 2023, we established the "Thermal Technology Research Institute," and over the past year, we have conducted numerous tests. ~ Test Equipment Overview ~ ◇ Aluminum Melting Holding Furnace This furnace allows for verification tests of "melt quality" and "melting efficiency" through hydrogen combustion melting. It is an actual machine-based aluminum melting furnace. Melting capacity: 150 kg/h Melting: Hydrogen combustion gas burner Holding: Electric heater ◇ Painting Drying Furnace (Testing Equipment) Using equipment that is comparable to actual production sites, tests can be conducted with four different heat sources. It accommodates various types of workpieces. In the fiscal year 2023, we conducted optimization tests of heat sources with approximately 20 customers. ◇ Direct Combustion Deodorization Device (On-site Testing Available) A movable demo unit that can conduct tests using actual odors at customer factories. - Treatable components: VOCs (volatile organic compounds) and various other odors. - Treatment capacity/temperature: Max. 1.0 m³N/min / 760℃ ⚪︎ Hydrogen Combustion Gas Burner As a manufacturer of industrial gas burners, we are advancing the adaptation of our existing lineup to hydrogen. The combustion observation of hydrogen gas burners has been very well received. Experience the forefront of technology development aimed at a decarbonized society.

  • Drying Equipment
  • Heating device
  • Industrial Furnace

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Related catalog(4)

Introduction to Oxide Suppression Furnace (Aluminum Melting Holding Furnace) [SMH]

Introduction to Oxide Suppression Furnace (Aluminum Melting Holding Furnace) [SMH]

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Introduction to the Hydrogen Combustion Aluminum Melting and Holding Furnace [SMH-H2]

Introduction to the Hydrogen Combustion Aluminum Melting and Holding Furnace [SMH-H2]

PRODUCT
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  • Catalog download

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Challenging decarbonization technology! Introduction to the Thermal Technology Research Institute [We have various test furnaces available.]

Challenging decarbonization technology! Introduction to the Thermal Technology Research Institute [We have various test furnaces available.]

COMPANY
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Introduction of decarbonization and low-carbon technology for thermal equipment [Hydrogen Gas Burner 2024]

Introduction of decarbonization and low-carbon technology for thermal equipment [Hydrogen Gas Burner 2024]

TECHNICAL
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To thrive in the era of soaring cocoa prices, trust Samak for the development of cluster products!

  • NEW
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To everyone who wants to develop new chocolate products without worrying about the soaring cocoa prices. Cluster products that enhance texture, aroma, and appearance while reducing the amount of chocolate used, adding value to the products. We offer three types of cluster manufacturing equipment that can be selected according to your application and goals. We can propose the most suitable equipment based on your objectives. 1) K&S / GFT | One-bite snack & cereal bar molding machine 2) Trkino / Nuts-i | High-end depositor that can deposit ingredients like nuts together 3) Wolf / PORTIOMAT – CLUSTER FORMING | Cluster former equipped with innovative technology

May 04, 2026

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Pacific Avenue Capital Partners has begun exclusive negotiations to acquire Amcor's European waste container business "ESE World."

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Los Angeles (California, USA) / Paris (France), May 4, 2026 - (JCN Newswire) - Pacific Avenue Capital Partners, a global private equity firm focused on corporate carve-outs and other complex transactions in the mid-market, announced today that its affiliate has entered into exclusive negotiations to acquire ESE World (hereinafter "ESE") from Amcor, one of the world's leading packaging companies. With the support of Pacific Avenue, ESE will focus on responding to customer needs while implementing multiple growth initiatives related to operational improvements, regional expansion, and strategic add-on acquisitions. Pacific Avenue plans to work closely with ESE's existing management team to drive these initiatives and accelerate the company's next phase of growth.

May 04, 2026

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Fukuda's leak test, leak inspection, leak detection, leak test, integrity test.

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Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

May 01, 2026

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Non-contact light beam touch sensor "HA-T Series"

【Catalog now available!】Energy-saving automatic door sensors "HA-T401/HA-T520"

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  • CATALOG

The "HA-T Series" is an energy-saving automatic door sensor that opens only for those who wish to enter, whether on a busy street or in a narrow passageway. The automatic door opens simply by bringing your hand close, addressing hygiene concerns even in facilities used by a large number of people. You can choose between "Non-vision Mount Type/HA-T401" and "Non-vision Built-in Type/HA-T520" depending on the application and installation location. 【Recommended for such places!】 ☑ Entrance facing a busy corridor ☑ Presence of counters or signs near the door ☑ Buildings facing narrow passages ☑ Buildings that prioritize aesthetics ☑ Hospitals and facilities that consider hygiene ☑ Large facilities with many doors 【Features】 ● Adaptable to various door types with four detection spot settings ● Reduces unnecessary opening and closing, contributing to energy-saving by minimizing wasteful power consumption ● Equipped with a light touch function, allowing the door to open and close just by waving your hand, ensuring hygiene ● Can also be used as a wide detection range non-vision infrared sensor ◎ For more details, please download the materials or contact us.

May 01, 2026

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Micro Mist Spray Dryer MDL-050(C)M

Spray drying contract and testing now accepting applications.

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***Contract Processing Now Accepting Orders*** We can accommodate small lots and a variety of sample tests, including spray drying with organic solvents. Please feel free to contact us. ----Example of a Prototype Schedule---- 9:30 Pre-test Meeting 10:00 Spray Drying Test Starts 12:00 Lunch Break 13:00 Spray Drying Test Resumes 16:00 Post-test Meeting

May 01, 2026

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  • 展示会出展等の販売促進に必要な費用を助成します! 最大300万円 助成率1/2以内 市場開拓助成事業 展示会等参加費・印刷物制作費・動画制作費 など 申請受付:令和8年 5/15(金)~5/29(金)
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