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  3. プラステコ 本社
  4. Environmentally friendly foaming technology! Achieve fine foaming, high functionality, and high added value with the "Supercritical Inert Gas Foaming Extrusion System" and "Inert Gas Quantitative Supply Device"! - We also offer consulting and contract experiments for foaming prototypes!
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  • Apr 01, 2024
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Apr 01, 2024

Environmentally friendly foaming technology! Achieve fine foaming, high functionality, and high added value with the "Supercritical Inert Gas Foaming Extrusion System" and "Inert Gas Quantitative Supply Device"! - We also offer consulting and contract experiments for foaming prototypes!

プラステコ プラステコ 本社
【Plasteco Co., Ltd.'s Inert Gas Foaming Technology】 ~Safe, Cost-effective, and Environmentally Friendly Inert Gas Foaming~ - Unlike hydrocarbon-based physical foaming agents, it does not have explosive or flammable properties, eliminating the need for explosion-proof equipment and reducing capital investment. - It has a lower global warming potential compared to hydrocarbon-based physical foaming agents, making it an environmentally considerate technology. - It has no toxicity like chemical foaming agents and does not leave residues, resulting in excellent recyclability. - Inert gases such as CO2 and N2 are produced as byproducts of industrial processes and are the cheapest foaming agents available. While inert gas foaming offers various advantages as mentioned above, it also faces challenges such as low solubility in resins and difficulty in bubble control, which restricts the types of materials that can be foamed and makes stability difficult. In this context, since its establishment in 2007, Plasteco has been engaged in the research and development of environmentally friendly foaming technology. Its "technology and equipment dedicated to inert gas foaming" enables ultra-fine, high-magnification, and high-performance foaming using inert gases like CO2 and N2. Recently, it has also succeeded in high-magnification foaming of plant-derived, biodegradable resin polylactic acid (PLA), providing various benefits that contribute to the future of people and the planet.
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Contribution to the Environment | Environmentally Friendly Plastic Technology by Plasteco Corporation【Official】
Business Overview | Environmentally Friendly Plastic Technology by Plasteco Corporation【Official】
Products and Machinery | Environmentally Friendly Plastic Technology by Plasteco Corporation【Official】
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Supercritical Inactive Gas Foaming Molding Technology

Please consult with us. We overturn the conventional wisdom of plastic! Environmentally friendly, high value-added foaming technology.

The "Supercritical Inert Gas Foaming Technology" is a high-value-added micro-foaming technology that considers both people and the environment. It does not have the explosiveness or flammability of hydrocarbon-based physical foaming agents, so there is no need to make the equipment explosion-proof. It is also free from the toxicity of chemical foaming agents and has no residual effects, making it excellent for recycling. Our company provides comprehensive support from raw materials to the entire molding equipment and the development of the molding process. Additionally, our foaming molding machines come standard with extrusion molding and RIM molding. If you are considering foaming molding, please feel free to contact us. 【Features】 ■ The foaming agent is non-explosive and non-flammable, eliminating the need for explosion-proof equipment. ■ It has a low global warming potential, taking the global environment into consideration. ■ It is non-toxic and has no residual effects, making it excellent for recycling. ■ It is capable of forming fine bubbles of several micrometers. ■ It can also be applied to foaming of crystalline resins, which were difficult to foam at high ratios with conventional methods. *For more details, please refer to the PDF materials or feel free to contact us.

  • Gas recovery/treatment equipment

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[New Model] Supercritical Inert Gas Quantitative Supply Device [Compact & Large Screen]

Renewed with a new model! This is a gas supply device capable of precisely and stably supplying inert gases necessary for foam molding, such as carbon dioxide (CO2) and nitrogen (N2).

【Renewal & New Model Launch!】 - Smaller and lighter than the previous model - Equipped with a 12-inch large screen touch panel - Precise control of gas supply volume is possible through data linkage with various molding machines Foaming with CO₂ or N₂ experiences significant changes in bubble diameter and foaming conditions due to minor fluctuations in supply volume. Additionally, traditional pump methods using pressure control have seen supply volume fluctuate due to pressure changes at the gas injection point of the molding machine. Plasteco's supercritical inert gas quantitative supply device maintains a constant supply mass and automatically adjusts the supply pressure to follow the pressure at the supply point, enabling precise control of the supply volume at all times and achieving uniform and fine foaming. Furthermore, by precisely controlling the gas addition amount through data linkage (optional) with extrusion and injection molding machines, stabilization of foaming ratios and reduction in the weight of molded products become possible. It can accommodate a wide range of applications, from small flow rates for small molding machines to large flow rates for large molding machines, as well as RIM molding and other uses. It also supports flow control, high-pressure compatibility, and other options, making it suitable for various applications.

  • Extrusion Machine

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Stirring Dehumidifying Dryer DryTeco-S [For drying resins that are prone to sticking!]

All-in-one dehumidifying, drying, and transporting machine with stirring function suitable for drying resins that easily fuse and adhere, such as bioplastics.

Suitable for bio-plastics such as PLA and PHA! ● Compatible with resins that are prone to fusion and adhesion due to stirring function ● Low dew point honeycomb adsorption tower type ● All-in-one for dehumidification, drying, and transportation The DryTeco-S HCF series is a dryer that compactly integrates three functions: dehumidification, drying, and transportation. It is equipped with a stirring device to prevent pellet adhesion, making it suitable for various plastic materials, especially bio-plastics (PLA, PHA, PBS, etc.) and hygroscopic engineering plastics (PA, PC, PBT, PET, etc.). It consists of a Japanese-made honeycomb rotor adsorption tower and an all-stainless steel insulated drying hopper. Safety devices: power reverse phase detection, over-temperature prevention, inspection port safety switch.

  • Drying Equipment

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High-performance, high-pressure multipurpose pump [Plasteco] L.TEX series

For precise liquid delivery of various fluids, from low flow to high flow and from watery to high viscosity, trust the high-pressure multipurpose pump from Plasteco! [Easy maintenance]

Choose from types based on your application!! ● Pump only (for device integration) ● Integrated control unit This is a plunger pump that supports high-pressure liquid delivery up to 40MPa as standard. It has a proven track record in our flagship product, the "Supercritical Inert Gas Quantitative Supply System." We offer a wide range of models with maximum flow rates from 10mL/min to 1000mL/min, allowing you to select according to your usage purpose, from small flow rates suitable for research and experiments to large flow rates for mass production. In addition to standard specifications, we also have a rich selection of options to accommodate special specifications such as high-viscosity fluids, high-temperature fluids, slurries, and supercritical fluids. Please consult us regarding your desired flow rate, operating pressure, and fluid. With high durability and a simple structure, self-maintenance by customers is also easy.

  • Positive Displacement Pump

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Full weight measurement supply system (volumetric feeder)

An automatic quantitative supply system for main materials (raw materials) and auxiliary materials (additives, etc.) that can be linked to an extrusion molding machine! Precise control of the raw material addition rate is possible!

This is a feeder that quantitatively supplies the main material (raw material) and auxiliary materials (additives, etc.) to the extrusion molding machine. It precisely controls the main feeder for the main material, the sub-feeder for the auxiliary material, and the gas (foaming agent), linking their respective addition rates. By combining it with Plasteco, a manufacturer specializing in inert gas foaming, extrusion molding machines, dehumidifying dryers with stirring, gas supply units, etc., it is possible to construct a "supercritical inert gas extrusion foaming system" that is more suitable for foaming.

  • Powder Supply Device

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Consideration for people and the Earth: Supercritical MCF-RIM foamed molding (Reaction Injection Molding)

RIM foaming using inert gases. A technology that contributes to environmental conservation, enabling foaming of products that were previously unsuitable for foaming and creating reaction injection molded products that have never existed before.

**Characteristics of Supercritical Inactive Gas RIM Foaming Molding** - Bubbles are fine (a few micrometers) - High bubble density (over 10^9) - Weight reduction can be achieved with similar physical strength - Possesses high thermal insulation properties (low thermal conductivity) - Good high-frequency characteristics (low dielectric constant) - Fine-grained elastomer foaming - Good surface properties (control of skin layer is possible) - Control of independent and continuous bubbles is possible - Difficult to generate defects like shrinkage, allowing for flexible structural design of molded products such as ribs - Can shorten molding cycles - Does not use environmentally harmful foaming agents - No risks associated with explosive atmospheres - The cost of foaming agents is low

  • Injection Molding Machine

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Contract manufacturing and consulting for foam molded product samples [Inert gas foaming]

We offer consulting services for sample contract manufacturing and foaming using supercritical inert gases, taking into consideration both people and the Earth, tailored to your desired resin and conditions.

At Plasteco, we have introduced our own extrusion molding and bead molding equipment, and we offer commissioned production of product samples. Foam testing can be conducted under your desired resin and conditions. ■ In-house experimental equipment - φ25 twin-screw - φ50 single-screw tandem foam extrusion device Supercritical carbon dioxide/nitrogen quantitative supply system (can be used in combination) Strand die: various hole diameters, pelletizer T-die: sheet width up to 150mm, thickness 0.2 to 3mm, cooling roll, take-off machine - φ40 twin-screw - φ65 single-screw tandem foam extrusion device Supercritical carbon dioxide/nitrogen quantitative supply system (can be used in combination) Strand die: various hole diameters, hot cut, underwater cut Circular die: sheet width up to 650mm, thickness 0.5 to 4mm, take-off and winding machine T-die: sheet width up to 400mm, thickness 0.2 to 3mm, cooling roll, take-off machine

  • Prototype Services

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Related catalog(5)

Plasteco Co., Ltd. Company Profile

Plasteco Co., Ltd. Company Profile

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Plasteco Business and Product Introduction

Plasteco Business and Product Introduction

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[New Model] Supercritical Inert Gas Quantitative Supply Device [Compact & Large Screen]

[New Model] Supercritical Inert Gas Quantitative Supply Device [Compact & Large Screen]

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  • E-book viewing
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Stirring Dehumidifying Dryer DryTeco-S

Stirring Dehumidifying Dryer DryTeco-S

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  • Catalog download

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High-performance, high-pressure multipurpose pump L.TEX series

High-performance, high-pressure multipurpose pump L.TEX series

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Resin/Plastic
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Non-cloudy glass pot lid

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The glass pot lid has a hydrophilic heat-resistant coating, allowing you to check the cooking state without any fogging.

Aug 10, 2025

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Support for the commemorative day "The Day to End the Too Hot Summer" established by SPACECOOL and JCLP. August 8th serves as an opportunity to make climate change a personal issue—"We must not get used to this heat."

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SPACECOOL Co., Ltd. is pleased to announce its support for the purpose of the newly established memorial day "Day to End the Too Hot Summer" by the Japan Climate Leaders Partnership (JCLP). In order to address the increasingly severe heat waves, we will continue to promote the expansion of our zero-energy cooling radiative cooling material "SPACECOOL." JCLP has registered August 8, 2025, and every August 8 thereafter, as "Day to End the Too Hot Summer" with the Japan Anniversary Association. — What is the new memorial day "Day to End the Too Hot Summer"? In recent times, many regions in Japan have been experiencing consecutive days of extreme heat, and the impacts of climate change are manifesting in serious ways in our lives. Nevertheless, reports and discussions linking this to "climate change" are limited, and there is currently a lack of momentum for climate change measures. In response to this issue, JCLP has decided to establish the "Day to End the Too Hot Summer" during this hottest time of the year, creating a social impetus to reframe "heat" as a climate change issue. This memorial day aims to share the commitment to halt the climate crisis for future generations and serve as a starting point for advancing the systemic transformation of society as a whole.

Aug 08, 2025

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Truck berth vehicle detection

It's not too late to address the "Logistics 2024 Problem." Why not immediately reduce drivers' waiting times?

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Are you making progress on measures for the "2024 Problem"? With stricter management of drivers' working hours, reducing "waiting time" has become an urgent issue in the logistics field. To address this challenge, our company, Hotron, proposes the "Vehicle Detection Ultrasonic Sensor 'HM-UX2'," which instantly grasps the availability of loading bays. The 'HM-UX2' contributes to the resolution of waiting times by accurately understanding the availability situation, reducing unnecessary waiting and queueing, and shortening waiting times to alleviate the burden on drivers! By replacing the "eyes" of your loading bay management with this high-precision sensor, why not start addressing the "2024 Problem"? Take a look at the product features: "Can it accurately detect availability?" "Can we really use it in our company?" "I just want to know the cost, even if it's an estimate." If you have any questions or requests, please feel free to consult with us.

Aug 08, 2025

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Notice of additional compatible cameras for the Elua 7.6 series.

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  • PRODUCT

The following cameras are supported in the Elua 7.6 series. Product introduction: https://aileunsys.co.jp/b01_aileun.html Compatible camera list: https://aileunsys.co.jp/aileun/compatible_camera.html Newly added: - Manufacturer: DAHUA Model number (1 model): DH-IPC-HFW2449TLN-S-PRO

Aug 08, 2025

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Notice of Summer Vacation

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Dear Valued Customers, Thank you very much for your continued support. We would like to inform you that our company will be closed for summer vacation from Wednesday, August 13, 2025, to Friday, August 15, 2025. We will resume normal operations on Monday, August 18. We appreciate your understanding and cooperation.

Aug 08, 2025

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