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  6. Contract manufacturing and consulting for foam molded product samples [Inert gas foaming]

Contract manufacturing and consulting for foam molded product samples [Inert gas foaming]

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last updated:Jan 19, 2024

プラステコ 本社
プラステコ 本社
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We offer consulting services for sample contract manufacturing and foaming using supercritical inert gases, taking into consideration both people and the Earth, tailored to your desired resin and conditions.

At Plasteco, we have introduced our own extrusion molding and bead molding equipment, and we offer commissioned production of product samples. Foam testing can be conducted under your desired resin and conditions. ■ In-house experimental equipment - φ25 twin-screw - φ50 single-screw tandem foam extrusion device Supercritical carbon dioxide/nitrogen quantitative supply system (can be used in combination) Strand die: various hole diameters, pelletizer T-die: sheet width up to 150mm, thickness 0.2 to 3mm, cooling roll, take-off machine - φ40 twin-screw - φ65 single-screw tandem foam extrusion device Supercritical carbon dioxide/nitrogen quantitative supply system (can be used in combination) Strand die: various hole diameters, hot cut, underwater cut Circular die: sheet width up to 650mm, thickness 0.5 to 4mm, take-off and winding machine T-die: sheet width up to 400mm, thickness 0.2 to 3mm, cooling roll, take-off machine

    Prototype Services
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Contract manufacturing and consulting for foam molded product samples [Inert gas foaming]

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  • Related Link - https://www.plastecocorp.com/service.html#sec-2

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basic information

- Vacuum Forming Machine In addition to general thermoplastic resins, we can confirm the moldability of special materials such as biodegradable plastics and super engineering plastics, as well as take samples. Maximum molding area: 500mm (width) x 500mm (length) Maximum sheet thickness: 0.1 to 5mm (MAX) (foam sheets for thicknesses over 3mm) You can use our company's molds for testing. If you bring your own, you will need mounting equipment for the test machine (we can process it as needed). - Clean Foam Batch Sample Production We conduct contract testing for batch foam samples using an autoclave. Batch foam prototyping equipment: Autoclave 1 (20MPa, 300°C specification, up to 30mm square samples) Autoclave 2 (50MPa, 300°C specification, up to 30mm square samples)

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Applications/Examples of results

● Consulting related to foaming technology We provide consulting services on the applications and economic effects of supercritical inert gas foaming, as well as experimental and production equipment. We welcome inquiries such as: - I want to develop clean foamed products. - How much can be foamed with inert gas foaming? - I want to prototype raw materials that have added value when foamed. - No one else can achieve successful foaming. With our many years of experience and know-how as a manufacturer specializing in inert gas foaming, we will meet your expectations.

Detailed information

  • service-7.jpg

    We will accommodate your desired resin and conditions.

  • 名称未設定

    Prototype testing can also be attended.

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    It is possible to prototype inert gas foaming using a supercritical inert gas quantitative supply device (either CO2 or N2, or a combination of both).

catalog(3)

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[New Model] Supercritical Inert Gas Quantitative Supply Device [Compact & Large Screen]

[New Model] Supercritical Inert Gas Quantitative Supply Device [Compact & Large Screen]

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Plasteco Co., Ltd. Company Profile

Plasteco Co., Ltd. Company Profile

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Plasteco Business and Product Introduction

Plasteco Business and Product Introduction

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News about this product(34)

[With video] Please take a look at the rotation of the stirring blades! Introducing the resin dryer with stirring function from Plasteco: the dehumidifying dryer DryTeco-S.

  • Product news

Are you experiencing any issues with the resin dryer you are currently using? For those using resin dryers, Plasteco Co., Ltd., which manufactures foam products made from highly water-absorbent PLA resin (polylactic acid), has released the 【DryTeco-S Dehumidifying Dryer with Stirring Function】, which is suitable for drying resins that tend to stick or fuse together! 【DryTeco-S Dehumidifying Dryer with Stirring Function】 Equipped with a standard stirring function, the internal stirring blades rotate slowly to prevent the resin from sticking together. The rotation speed is not too fast, which helps prevent dusting. *You can view the rotation in the YouTube link below. Dehumidification, drying, and transportation are all combined into one machine. As a company that handles PLA products, we have developed a resin dryer that addresses specific needs. While it is recommended for drying highly water-absorbent resins, it can also be used for drying various types of resins, so please give it a try. We also manufacture and sell equipment for foaming dried resins. Please check our catalog, website, and Instagram for more information. Feel free to contact us anytime.

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Plasteco has released a plunger pump! The 12 standard lineup options can be flexibly customized according to customer needs!

  • Product news

The high-performance, high-pressure multi-purpose pump from Plus Tech Co., Ltd. is a plunger pump capable of precise liquid delivery for various fluids. You can choose from 12 standard models tailored to your specific applications, ranging from research uses such as HPLC to mass production. It supports high-pressure liquid delivery up to 40 MPa as standard, with a maximum flow rate ranging from 10 mL/min to 1000 mL/min. Depending on the characteristics of the fluid you will be using, we can flexibly accommodate any necessary options, such as piping heating heaters, cooling jackets, and plunger cleaning heads. Please feel free to consult us. Additionally, the pump features a simple structure, making maintenance easy for customers to perform themselves. As a manufacturer specializing in inert gas foaming, we offer not only this liquid delivery pump but also resin dryers equipped with stirring functions as standard, and gas supply units specifically for inert gas foaming, among many other products. Please take a look at our catalog, website, and Instagram, and feel free to contact us. We look forward to your inquiries.

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100% plant-based, biodegradable resin PLA environmentally friendly foam plastic products.

  • Product news

Many conventional plastic products are made from fossil fuels, which are limited resources, and they emit large amounts of greenhouse gases during manufacturing and incineration. As a result, in recent years, the use of petroleum-derived plastics has been increasingly regulated in countries around the world due to issues related to global warming and the depletion of oil resources. PLA (polylactic acid), a plant-based plastic, achieves carbon neutrality because, although CO2 is emitted during molding and disposal, it absorbs CO2 from the atmosphere during the growth of its raw materials, resulting in a net zero total of CO2. Additionally, it is a circular plastic that can decompose into water and CO2 under specific conditions, such as the presence of microorganisms like compost. For these reasons, plant-based and biodegradable resin PLA is currently expected to be a low environmental impact resin material! Plasteco Co., Ltd. is capable of manufacturing [foamed PLA products] tailored to customer needs. In addition to product sales, we also offer design, sales, and consulting services for equipment and systems for environmentally friendly plastic manufacturing. Please feel free to contact us.

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Outstanding versatility! A plunger pump capable of precise liquid delivery for various fluids【High-performance, high-pressure multipurpose pump L.TEX9800 series】.

  • Product news

(Inc.) Plasteco has released the L.TEX9800 series, a plunger pump capable of stable liquid delivery from low to high flow rates! 【High-Performance, High-Pressure Multi-Purpose Pump L.TEX9800 Series】 12 types in the lineup ■ Flow Rate Maximum flow rate can be selected according to your usage purpose, from 10 mL/min to 500 mL/min ■ Pressure Standard support for high-pressure liquid delivery up to 40 MPa * We also accommodate high-pressure usage beyond standard specifications. ■ Fluids With a wide range of options, it can handle everything from slurry delivery to high-viscosity fluids and high-temperature fluid delivery. We can flexibly respond to standard and non-catalog specifications tailored to your usage needs! Please feel free to consult with us. It can be used for research and experimental purposes such as HPLC, as well as for mass production. Choose the perfect unit for your needs. We look forward to your inquiries.

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プラステコ

プラステコ 本社

Resin/Plastic

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Plasteco Co., Ltd. has consistently focused on developing environmentally friendly plastic products, as well as the manufacturing technologies and equipment for those products, since its founding. We will continue to promote environmentally harmonious technological innovation and aim to achieve a rich life by developing plastic technologies that are loved by people and considerate of the environment.

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