Case Study: Company N / Solving the Issue of Coolant Sludge Recovery in Shaving and Gear Processing

(Cutting Gear Processing) Sludge Recovery Case Study (Company N) ▲ Fine particles mixed in the recovered oil-based coolant, causing cutter wear!

This is a case study on solving issues related to coolant sludge recovery in gear machining. We hope this reference material will be helpful for those facing similar concerns. - Company Name: Company N - Challenge: "Fine particles are mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ Please also refer to the product catalog for "(Gear Machining) FINE MAG / KS Type." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Shaving processing and gear processing" is ideal for sludge recovery in coolant! "FINE MAG/KS type

Are you facing these issues with shaving processing and gear processing? ▲ Struggling with degreasing work! ▲ Rubber rollers are getting damaged by chips! The "FINE MAG/KS type" solves these challenges. (Different magnetic drum) A magnetic drum with high surface hardness and flatness supports long life even in shaving processing. (Different squeezing roller) Made from a newly developed material that is less prone to chip accumulation, with improved oil resistance. It provides stable squeezing effects over a long period. ★ For details, please refer to the "Product Catalog." ☆ Also check out the "Gear Processing / Case Studies" (from Company N). ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Optimal for sludge recovery in coolant liquid for ultra-hard and ultra-precision grinding processing! 'FINE MAG/UK Type'

Do you have any of these concerns? ▲ Struggling with the recovery of sludge that is difficult to magnetize ▲ How can I recover fine powder sludge? The "FINE MAG/UK type" solves these issues. (Main Features) 〇 High magnetic force of 9000 Gauss (drum surface) 〇 Effective in recovering sludge that is difficult to magnetize (such as from ultra-hard tool grinding) 〇 Effective in recovering fine sludge (from honing, lapping, electrical discharge machining, ultra-finishing), etc. The "FINE MAG/UK," capable of generating a high magnetic field, has great potential as a recovery device for fine magnetic metal powders. It can be used not only for chip removal generated in parts processing but also for recovering raw materials and removing impurities from fine particles, among other applications beyond grinding sludge removal. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Case Studies" (for Company T). ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Optimal for sludge recovery in coolant liquids during cutting processes! "FINE MAG/KS type"

(This is for cutting processing) Perfect for those who have the following concerns. ▲ High defect rate! ▲ High-pressure pumps and nozzles are prone to clogging! The main cause is "sludge in the tank." The "FINE MAG/KS type" solves these issues. (Main features) 〇 Sludge recovery rate of over 90% (by weight) 〇 No consumables required 〇 Sludge condition is dry, etc. (Technologies that achieve this) 1. Magnet arrangement designed for chips 2. Special hardening treatment on the drum surface 3. Forced drive type squeezing roller, etc. ★ For more details, please refer to the "Product Catalog." ☆ Please also check "Cutting Processing / Problem-Solving Case Studies" (Company I / Company IJ). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Optimal for sludge recovery of grinding coolant! "FINE MAG/K Type"

The magnet drum is different! Even if the magnetic force is increased, if the drum surface gets scratched, sludge cannot be scraped off. To maintain stable performance even after long-term use, we apply a special hardening treatment to the surface of the magnet drum, preventing scratches (patent obtained). ◆ The dewatering roller is different! - It consistently demonstrates stable dewatering without slipping. ◆ The cleanliness is different! - The magnetic force on the drum surface is 16% higher compared to our conventional products. - Stable product quality and reduced tank cleaning frequency. 〇 Regarding the collection of sludge from "grinding processing" coolant, please also take a look at the three case studies of "problem-solving examples (Company A / Company I / Company N)." ★ For more details, please refer to the "Product Catalog"! ☆ In collaboration with the manufacturer, we can provide proposals based on usage conditions and installation environments.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Dear Sir/Madam, I would like to express my congratulations on the continued prosperity of your company. Thank you very much for your exceptional support. We would like to inform you that our company will be closed for winter holidays during the following period. We apologize for any inconvenience this may cause and kindly ask for your understanding. 1. Winter Holiday Period From Thursday, December 28, 2023, to Thursday, January 4, 2024. 2. Business Operations After the Winter Holiday Period We will resume normal operations from Friday, January 5, 2024.

● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! With one molding process, different products with similar shapes or varying dimensions can be molded at the same time. This allows for the verification of multiple types in a short period.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If you require a detailed technical explanation, please contact us.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without any thermal impact on the base material. Repairs can be conducted in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is required, please contact us.

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