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  3. 日鉄物産マテックス
  4. CALGAVIN's "hiTRAN" heat transfer enhancement element - Improving the performance of the tube-type heat exchanger, reducing fouling inside the tubes, and decreasing energy requirements.
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  • Aug 23, 2024
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Aug 23, 2024

CALGAVIN's "hiTRAN" heat transfer enhancement element - Improving the performance of the tube-type heat exchanger, reducing fouling inside the tubes, and decreasing energy requirements.

日鉄物産マテックス 日鉄物産マテックス
CALGAVIN is a group of experts providing solutions to various problems related to heat exchangers. For over 40 years, CALGAVIN has been thoroughly researching the optimization and improvement of heat exchangers in collaboration with universities and research institutions. By inserting the heat transfer enhancement element 'hiTRAN' into tube-type heat exchangers, both new and existing, various benefits can be obtained.   ✓ Reduction in the number of tubes, weight reduction, and decreased installation area   ✓ Reduction in initial costs and installation expenses   ✓ Increase in heat transfer coefficients   ✓ Decrease in heat transfer area   ✓ Maintenance of long-term operation by reducing fouling inside the tubes   ✓ Increase in production while reducing energy consumption   ✓ Reduction in required energy   ✓ Lower maintenance costs *For more details, please refer to the PDF document or feel free to contact us.
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CALGAVIN Multi-tube Heat Exchanger Heat Transfer Enhancement 'hiTRAN' Catalog

Increase and improve the capacity of heat exchangers, reduce fouling inside the tubes! A group of experts dedicated to solving various issues related to heat exchangers. Support from Japanese professionals who are well-versed in processes and heat exchangers!

◇ What is "hiTRAN"? 1. Wire elements intricately woven are inserted into the tubes of the heat exchanger. 2. Various wire materials such as SUS and copper can be used. 3. Compatible diameters: φ6 to φ150mm. 4. Applicable to both "existing" and "new" heat exchangers. 5. Appropriate shapes and densities are selected according to specification conditions. ◇ What are the benefits of "hiTRAN"? 1. Miniaturization of new heat exchangers (e.g., from 4 to 1 pass) ⇒ Reduction in initial costs! 2. Recovery of capacity in existing heat exchangers ⇒ Reduction in running costs! 3. Prevention and reduction of dirt inside the heat exchanger tubes ⇒ Reduction in maintenance costs and shutdown time! 4. Improvement of plant operational capacity ⇒ Reduction in utility costs!

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CALGAVIN's "hiTRAN" / Mechanism for Reducing Internal Contamination

By inserting "hiTRAN" into the tubular heat exchanger, we can reduce fouling inside the tubes and achieve long-term operation!

The CALGAVIN-produced "hiTRAN" is a heat transfer enhancement element designed to improve the performance of heat exchangers, particularly intended for use in tubular heat exchangers. By inserting hiTRAN into the tube, turbulence is generated within the tube, significantly improving heat transfer efficiency. The benefits obtained from the hiTRAN heat transfer enhancement element are as follows: ✓ Improvement and enhancement of heat exchanger capacity ✓ Increase in tube-side heat transfer coefficient (up to 16 times) ✓ Reduction in heat exchanger surface area and weight ✓ Reduction in maintenance costs due to decreased fouling ✓ Energy savings due to reduced energy requirements ✓ Lower maintenance and installation costs As fouling inside the tube increases, the performance of the heat exchanger decreases, leading to more frequent cleaning. This occurs because the flow velocity at the tube wall is slow, allowing dirt to accumulate there. As a result, additional energy is required to restore the performance of the heat exchanger, leading to a decline in production efficiency. Naturally, maintenance costs also increase. Here, we will introduce the mechanism of fouling reduction in the tube by hiTRAN. *For more details, please refer to the materials or feel free to contact us.*

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Proposal for CALGAVIN Tube-Type Heat Exchanger Heat Transfer Enhancement 'hiTRAN'

Tube-type heat exchanger heat transfer enhancement element 'hiTRAN' improves heat exchanger performance for production optimization and energy reduction!

CALGAVIN is a group of experts providing solutions to various problems related to heat exchangers. - Optimization of plant operations - Removal of plant limitations - Reduction of required energy For these solutions, CALGAVIN has been thoroughly researching the optimization and improvement of heat exchangers in collaboration with universities and research institutions for over 40 years. By inserting 'hiTRAN', a heat transfer enhancement element, into tube-type heat exchangers, both new and existing, various benefits can be obtained: - Reduction in the number of tubes, weight reduction, and decreased installation area - Reduction in initial costs and installation expenses - Increase in heat transfer coefficients - Decrease in heat transfer area - Maintenance of long-term operation by reducing fouling inside the tubes - Increase in production while reducing energy consumption - Reduction of required energy - Decrease in maintenance costs *For more details about the product, please refer to the catalog or feel free to contact us.

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Related catalog(18)

CALGAVIN's "hiTRAN" Catalog

CALGAVIN's "hiTRAN" Catalog

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Proposal for CALGAVIN's 'hiTRAN' Heat Exchanger Heat Transfer Enhancement Element

Proposal for CALGAVIN's 'hiTRAN' Heat Exchanger Heat Transfer Enhancement Element

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CALGAVIN's "hiTRAN" heat transfer enhancement element / Mechanism for dirt reduction

CALGAVIN's "hiTRAN" heat transfer enhancement element / Mechanism for dirt reduction

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Case Study 23: Application of hiTRAN Heat Transfer Enhancement Elements to Air Fin Coolers

Case Study 23: Application of hiTRAN Heat Transfer Enhancement Elements to Air Fin Coolers

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Case Study 22: Comparison of hiTRAN Heat Transfer Enhancement Elements for Multi-Tube Heat Exchangers

Case Study 22: Comparison of hiTRAN Heat Transfer Enhancement Elements for Multi-Tube Heat Exchangers

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Case Study 21: Hydrogen Treatment Equipment Feed/Effluent Heat Exchanger (Achieving Increased Capacity and Significant Fuel Reduction)

Case Study 21: Hydrogen Treatment Equipment Feed/Effluent Heat Exchanger (Achieving Increased Capacity and Significant Fuel Reduction)

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Case Study 20: Heat Exchanger for FPSO/Oil-Water Separation Plant (Reduction in the Number of Heat Exchangers, Cost Reduction of Equipment, Achievement of Fouling Prevention)

Case Study 20: Heat Exchanger for FPSO/Oil-Water Separation Plant (Reduction in the Number of Heat Exchangers, Cost Reduction of Equipment, Achievement of Fouling Prevention)

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Case Study 19: Texas Tower Existing Renovation (15% Capacity Increase Due to Heat Transfer Enhancement Body on the Pipe Side)

Case Study 19: Texas Tower Existing Renovation (15% Capacity Increase Due to Heat Transfer Enhancement Body on the Pipe Side)

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Case Study 15: Carbon Black Manufacturing Equipment / Tar Residue Oil Heater (Achieved over 25 years of operational performance)

Case Study 15: Carbon Black Manufacturing Equipment / Tar Residue Oil Heater (Achieved over 25 years of operational performance)

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Case Study 9: Heavy Cycle Gas Oil Cooler (Achieved 80% Reduction in Heat Transfer Area, Stable Performance, and No Generation of Adhesive Residues)

Case Study 9: Heavy Cycle Gas Oil Cooler (Achieved 80% Reduction in Heat Transfer Area, Stable Performance, and No Generation of Adhesive Residues)

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Case Study 8: LNG Condensate Stabilizer Reboiler Capacity Enhancement (Improvement of Liquid Distribution and Reduction of Film Boiling)

Case Study 8: LNG Condensate Stabilizer Reboiler Capacity Enhancement (Improvement of Liquid Distribution and Reduction of Film Boiling)

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Case Study 7: Decompression Residual Oil/Crude Oil Preheating Intermediate Heat Exchanger (Achieving Heat Transfer Enhancement and Minimization of Fouling)

Case Study 7: Decompression Residual Oil/Crude Oil Preheating Intermediate Heat Exchanger (Achieving Heat Transfer Enhancement and Minimization of Fouling)

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Case Study 6: Heavy Wax Fraction Cooler (Reduction of Contamination and 50% Reduction in Required Heat Transfer Area)

Case Study 6: Heavy Wax Fraction Cooler (Reduction of Contamination and 50% Reduction in Required Heat Transfer Area)

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Case Study 5: Heat Transfer Enhancement of Triethylene Glycol Intermediate Heat Exchanger for Gas Dehydration (Minimizing Tube Bundle Size and Cost)

Case Study 5: Heat Transfer Enhancement of Triethylene Glycol Intermediate Heat Exchanger for Gas Dehydration (Minimizing Tube Bundle Size and Cost)

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Case Study 4: Improvement of Heat Transfer Capacity in LNG Vaporizers (Achieving Suppression of Film Boiling and Uniform Fluid Distribution)

Case Study 4: Improvement of Heat Transfer Capacity in LNG Vaporizers (Achieving Suppression of Film Boiling and Uniform Fluid Distribution)

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Case Study 3: Improvement of P-Xylene Feed/Effluent Vaporizer (Improvement of Heat Transfer Coefficient on the Pipe Side and Achievement of Increased Production)

Case Study 3: Improvement of P-Xylene Feed/Effluent Vaporizer (Improvement of Heat Transfer Coefficient on the Pipe Side and Achievement of Increased Production)

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Case Study 2: Decompression Distillation Tower Reboiler (Achieving a 40% Increase in Processing Capacity and a 20% Safety Margin)

Case Study 2: Decompression Distillation Tower Reboiler (Achieving a 40% Increase in Processing Capacity and a 20% Safety Margin)

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Case Study 1: Performance Improvement of Hysomer Feed/Effluent Heat Exchanger

Case Study 1: Performance Improvement of Hysomer Feed/Effluent Heat Exchanger

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[Cast Iron Repair] We will repair cracks that have occurred in metal equipment without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Sep 06, 2025

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"Welding repair crack repair" We will repair metal cracks without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If you require a detailed technical explanation, please contact us.

Sep 06, 2025

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[Cast Iron Crack] We will repair cracks in metal products without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is kept to a minimum. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Sep 05, 2025

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【Metal Crack Repair】We repair cracks in metal products without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without any thermal impact on the base material. Repairs can be conducted in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is required, please contact us.

Sep 05, 2025

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We will exhibit at the 22nd Plumbing and Equipment Comprehensive Exhibition 2025 OSAKA.

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We will be exhibiting jointly with Ando Corporation at the "22nd Pipe and Equipment Comprehensive Exhibition 2025 OSAKA," which will be held for three days from September 11 (Thursday) to September 13 (Saturday), 2025, at Intex Osaka, Hall 6A. Please be sure to stop by when you visit. 【Exhibition Schedule】 ● Environmentally friendly heat exchanger "Heat Recovery Heat Exchanger" ● Cut model of "Stainless Steel High Efficiency Heat Exchanger" ● Skeleton model of heating and cooling heat exchanger "SK Water Coil" ● Cooling heat exchanger "SK Water Coil Cartridge Type" ● Radiant heating pipe for space heating "SK Aerofin Tube" ◆ Event Dates: September 11 (Thursday) to September 13 (Saturday), 2025 10:00 AM to 5:00 PM (until 3:00 PM on the last day) ◆ Venue: Intex Osaka, Hall 6A Address: 1-5-102 Nanko-Kita, Suminoe-ku, Osaka City, Osaka Prefecture, 559-0034 Access: https://www.intex-osaka.com/jp/access/ ◆ Booth Number: 112 ◆ Admission Method: Pre-registration required (free) *Please check the official website for details.

Sep 04, 2025

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