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  4. AutoForm Forming R12 – Feasibility Evaluation and Verification of the Press Forming Process
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  • Sep 25, 2024
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Sep 25, 2024

AutoForm Forming R12 – Feasibility Evaluation and Verification of the Press Forming Process

オートフォームジャパン オートフォームジャパン
We have announced the latest software version, AutoForm Forming R12. This version includes new features and enhancements that are particularly useful for the feasibility assessment and verification of the pressing process within the press forming process chain.
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AutoForm Forming R12 – Feasibility Assessment and Validation of Stamping Processes

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01.JPG

Case Study on Springback Reduction Using AF-Sigma <Part 1>

Introduction to the application and optimization of springback suppression shapes on wall surfaces.

This article introduces a case study that systematically addresses springback reduction by combining AutoForm-Sigma with shape modification functions, focusing on ultra-high-strength structural members with a hat cross-section. In the first half of this article, we discuss the background and methods of the initiative, as well as the processing steps, including the initial case study on imparting and optimizing springback suppression shapes on wall surfaces. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*

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Case study on springback reduction using AF-Sigma <Part 2>

Introduction to changing the bending angle in the intermediate processing stage and adding a stepped shape to the upper surface of the product.

This article introduces a case study that systematically addresses springback reduction by combining AF-Sigma with shape modification functions, focusing on ultra-high tensile structural members with hat cross-sections. In the latter part of this article, we discuss changes in bending angles during intermediate processing and the addition of step shapes to the upper surface of the product. Finally, we will briefly verify the feasibility of the anticipated reduction in springback amounts. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*

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[Case Study] Improvement of Springback Accuracy in 1180MPa High Tensile Steel

We will introduce the evaluation results considering advanced friction models using TriboForm.

In the simulation study conducted at high tension, where issues are often observed, we will introduce a case that focused particularly on "friction" and worked on improving accuracy. With the goal of enhancing accuracy in the process (drawing die) and reducing lead time, we conducted calculations using AutoForm with two different friction conditions and compared the results with actual panel dimensions. In simulations using constant friction, phenomena that were excessively represented were confirmed to show behavior changes closer to actual panels by using the TriboForm model. This led to a reduction in lead time due to fewer modifications needed in die manufacturing. 【Key Points in Evaluation】 ■ Setting thresholds based on an understanding of the impact of friction (tribology) on quality ■ Establishing a feasible schedule aligned with the trial dates for evaluation ■ FV settings for AutoForm simulation (FV settings: parameter settings suitable for accuracy evaluation) ■ In-depth technical discussions on friction issues and sharing of concerns *For detailed information on the case, please refer to the related links. For more details, feel free to contact us.

  • Stress Analysis

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Highly rated in the benchmark survey for springback prediction!

Demonstrated excellent accuracy, speed, and consistency in a benchmark study predicting springback at the NIMISHEET2022 international conference.

The international conference "NUMISHEET 2022" on sheet metal forming simulation was held in Toronto, Ontario, Canada from July 10 to July 14, 2022. AutoForm participated in a benchmark study to predict springback using a panel with a twist die provided by the Auto/Steel Partnership (A/SP). This further demonstrated that the software can rapidly, accurately, and consistently simulate the entire press forming process. *For more details, please refer to the PDF document or feel free to contact us.*

  • Mold Design
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223 0 cover springback-min.jpg

Early evaluation of springback during the feasibility study of components.

Optimize press forming simulation to quickly correct product and die face development through springback analysis in the early stages.

By correcting the springback prediction adjustment, which is usually performed in the final stage of press forming simulation, at an earlier stage, it becomes possible to carry out the process more easily and cost-effectively after mold processing. 【Contents】 - Simulation applying more accurate material information - Mesh and control parameters effective for measuring springback - Simulation of parts that replicate the production plan - Construction of a safe "green" simulation - Notes on setting up springback analysis and measurement *For more details, please refer to the PDF document or feel free to contact us.

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Improving the Accuracy of Press Forming Analysis with TriboForm <Customer Case Study>

Volvo Car Corporation has adopted TriboForm for the door inner of the new Volvo XC90 to achieve its goals.

**Impact of Introducing TriboForm** By improving the prediction accuracy of strain, flow, and springback, we achieve "shortened development time," "reduced development costs," and "increased ROI (return on investment)."

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Related catalog(8)

[Feature Introduction] Early evaluation of springback during the consideration of component feasibility.

[Feature Introduction] Early evaluation of springback during the consideration of component feasibility.

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[Function Explanation] Case Study on Springback Reduction Using AutoForm-Sigma

[Function Explanation] Case Study on Springback Reduction Using AutoForm-Sigma

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【Product Insights】The Impact of Engineering Planning on Springback Results

【Product Insights】The Impact of Engineering Planning on Springback Results

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Friction and lubrication simulation software "TriboForm"

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[Case Study] Ford Otosan - Solving Aluminum Hood Cracking Using TriboForm Friction Analysis

[Case Study] Ford Otosan - Solving Aluminum Hood Cracking Using TriboForm Friction Analysis

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[Case Study] Improvement in Simulation Accuracy for Aluminum Press Forming

[Case Study] Improvement in Simulation Accuracy for Aluminum Press Forming

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Improving the accuracy of press forming simulation with TriboForm: Positive results in both technical and business cases (Customer case)

Improving the accuracy of press forming simulation with TriboForm: Positive results in both technical and business cases (Customer case)

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Friction and lubrication condition simulation software

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[Free Materials Available] Introducing Useful Information on Vehicle Detection Sensors!

  • NEW
  • CATALOG

To customers considering the introduction of vehicle detection sensors for parking lot construction, design, and management: Are you facing any issues with the challenges you currently have or selecting the right sensors for parking lot management? Hotron offers free materials that explain how to utilize vehicle detection sensors and the benefits of their introduction! ▽ Here is the lineup of materials ◉ Basic Guide to Vehicle Detection Sensors This guide focuses on the challenges and solutions in parking lot operations, introducing the overview of vehicle detection sensors. ◉ Key Points for Introducing Vehicle Detection Sensors This material discusses the benefits of introduction based on installation locations and specific challenges. ◉ Case Studies of Vehicle Detection Sensor Implementation This document introduces the challenges before implementation and the results after introduction. For more details, please download from our website and check it out. https://www.hotron.co.jp/download/

Oct 20, 2025

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What is an ultra-hard alloy ultra-fine pin gauge? We have published a page explaining ultra-fine pin gauges that are thinner than a human hair!

  • NEW
  • PRODUCT

In the fields of precision machinery and medical devices, precision management at the micron and nano level is essential. A key component in this is the ultra-small diameter pin gauge. In particular, pin gauges made of carbide are excellent in wear resistance and strength, achieving stable measurements. This page explains the applications and benefits of introducing ultra-small diameter pin gauges, so please take a look.

Oct 20, 2025

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Product Information: Glass Tube Area Flow Meter / Metal Tube Area Flow Meter

  • NEW
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When measuring the flow rate of liquids or gases that are unsuitable for plastic due to high pressure or high temperature, our robust "glass tube variable area flow meter (rotameter)" allows for more accurate flow measurements. It offers a wider flow range and is suitable for various liquids and gases! 【Features】 ■ Glass tube variable area flow meter ・ Flow measurement technology with high durability, economy, and excellent operability ・ Capable of a wider flow range, suitable for various liquids and gases ■ Metal tube variable area flow meter ・ Durability and accuracy that withstands high pressure and harsh temperature environments 【Product Lineup】 ■ Glass tube variable area flow meter ・ Sho-Rate models 1350, 1355, 1358 ・ GT1600 series ■ Metal tube variable area flow meter ・ MT3750 series ・ MT3809 series ▼ For more details, visit https://www.brooksinstrument.com/ja-jp/products/variable-area-flow-meters

Oct 20, 2025

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"Welding repair crack repair" We will repair metal cracks without applying heat.

  • NEW
  • PRODUCT

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If you require a detailed technical explanation, please contact us.

Oct 20, 2025

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【Casting Prototype Metal Cracking】We repair cracks in metal products without applying heat.

  • NEW
  • PRODUCT

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed without causing any thermal impact on the base material. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Oct 20, 2025

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