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  4. "Grinding Processing" Sludge Recovery: "8 Case Studies" - Success Stories Told by Manufacturing Managers
CATALOG
  • Dec 06, 2024
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Dec 06, 2024

"Grinding Processing" Sludge Recovery: "8 Case Studies" - Success Stories Told by Manufacturing Managers

サノテック サノテック
◆ Introduction of "8 Successful Cases" for Sludge Recovery of Coolant in Grinding Processing <Voice of the Manufacturing Manager> - Significant improvement in sludge recovery of accumulated deposits in the tank generated during grinding processing. - Maintenance-free, with no liquid replacement for 7 years. - Maintenance can be troublesome and is often forgotten. - Increased lifespan of the magnetic drum in grinding processing, drastically reducing operational costs. - Significant reduction in maintenance such as coolant replacement and cleaning in grinding processing. - Achieved high dewatering performance of sludge and high durability of rollers in grinding processing. - Stable quality that maintains the norm. Over 30 years of trust and achievements. - Greatly reduced costs and time losses in cleaning. ☆ For more details, please refer to the "Case Catalog."
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Optimal for grinding processing" Sludge recovery device "FINE MAG/K type

Optimal for sludge recovery of grinding coolant! "FINE MAG/K Type"

The magnet drum is different! Even if the magnetic force is increased, if the drum surface gets scratched, sludge cannot be scraped off. To maintain stable performance even after long-term use, we apply a special hardening treatment to the surface of the magnet drum, preventing scratches (patent obtained). ◆ The dewatering roller is different! - It consistently demonstrates stable dewatering without slipping. ◆ The cleanliness is different! - The magnetic force on the drum surface is 16% higher compared to our conventional products. - Stable product quality and reduced tank cleaning frequency. 〇 Regarding the collection of sludge from "grinding processing" coolant, please also take a look at the three case studies of "problem-solving examples (Company A / Company I / Company N)." ★ For more details, please refer to the "Product Catalog"! ☆ In collaboration with the manufacturer, we can provide proposals based on usage conditions and installation environments.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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14 Manufacturing Managers Speak / Coolant Sludge [Successful Recovery Case]

Understand the 'sludge recovery methods for coolant fluids' for grinding and cutting processes! Numerous examples such as 'significantly reduced cleaning and maintenance frequency / achieved cost reduction'!

The high-dimensional magnet array "FINE MAG" removes fine sludge and continues to demonstrate excellent dewatering and degreasing performance over a long period. <Voices of 14 Site Managers> 1. Maintenance-free, no liquid replacement for 7 years 2. Zero degreasing in shaving processing, contributing to extended pump life 3. Successfully achieved significant cuts in maintenance costs 4. Contributed to the recovery of particulate sludge through secondary filtration 5. Significant reduction in sludge accumulation in the coolant tank of machining centers 6. The lifespan of cutting fluid in machining centers for castings has doubled 7. Quality improvement through ultra-hard sludge recovery 8. Greatly reduced costs and time loss in cleaning 9. Stable quality that maintains the obvious. Over 30 years of trust and results 10. Grinding sludge sold to scrap dealers as valuable material 11. Achieved high dewatering performance of sludge and high durability of rollers 12. Significant reduction in maintenance such as coolant liquid replacement and cleaning 13. Reduced operational costs due to increased lifespan of the magnetic drum 14. Recovery rate is three times that of conventional machines, and cleaning frequency is one-third of what it used to be.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Related catalog(2)

"8 Selected Grinding Processes" (As Discussed by the Manufacturing Manager) Collection of Coolant Sludge Recovery Case Studies

"8 Selected Grinding Processes" (As Discussed by the Manufacturing Manager) Collection of Coolant Sludge Recovery Case Studies

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【Product Catalog】 (Grinding Processing) Magnetic Type / Coolant Liquid Sludge Recovery Device "FINE MAG/K"

【Product Catalog】 (Grinding Processing) Magnetic Type / Coolant Liquid Sludge Recovery Device "FINE MAG/K"

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[Cast Iron Crack] We will repair cracks in metal products without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Sep 09, 2025

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External diameter finishing with 'external diameter film polishing'

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This is an introduction to "outer diameter film polishing," which is used for ultra-finish machining of various shaft-type workpieces. - Wouldn't you like to achieve ultra-finish machining more easily, safely, and with less variation? Please take a look at what film polishing is, along with related products and catalogs!

Sep 08, 2025

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【Casting Prototype Metal Cracking】We repair cracks in metal products without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed without causing any thermal impact on the base material. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Sep 08, 2025

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Exhibition Invitation

[Live demo available] We will debut an outdoor transportable AMR at INNOVATION EXPO 2025.

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We are pleased to announce that Tokyo Machine Works Co., Ltd. will be exhibiting at the "INNOVATION EXPO 2025" to be held at Tokyo Big Sight from September 10 (Wednesday) to September 12 (Friday), 2025. 【Exhibited Equipment】 - 1-ton portable autonomous mobile robot (AMR) - 2-ton portable unmanned transport vehicle (AGV) - Shutter-equipped unmanned transport vehicle - Autonomous cleaning robot, etc. 【Booth Number】 - 6-405 You will have the opportunity to see each machine up close, including demonstrations that link the equipment together. We sincerely look forward to your visit during this event. Please note that pre-registration (free of charge) is required to attend the exhibition, so we kindly ask you to register using the link below. https://www.logistech-online.com/jp/registration.php?exhibitor=EX000072 If you would like an invitation, please request it through our contact form.

Sep 08, 2025

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Inside the casing

Added Windows 11 IoT Enterprise LTSC 2024 to the BTO menu of the industrial computer "MR4310 series."

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Contec has added a BTO menu for the Windows 11-based embedded OS - Windows 11 IoT Enterprise LTSC 2024 to its industrial computer "MR4310 series" and has started accepting orders.

Sep 08, 2025

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