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  4. "Grinding Processing" Sludge Recovery: "8 Case Studies" - Success Stories Told by Manufacturing Managers
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  • Dec 06, 2024
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Dec 06, 2024

"Grinding Processing" Sludge Recovery: "8 Case Studies" - Success Stories Told by Manufacturing Managers

サノテック サノテック
◆ Introduction of "8 Successful Cases" for Sludge Recovery of Coolant in Grinding Processing <Voice of the Manufacturing Manager> - Significant improvement in sludge recovery of accumulated deposits in the tank generated during grinding processing. - Maintenance-free, with no liquid replacement for 7 years. - Maintenance can be troublesome and is often forgotten. - Increased lifespan of the magnetic drum in grinding processing, drastically reducing operational costs. - Significant reduction in maintenance such as coolant replacement and cleaning in grinding processing. - Achieved high dewatering performance of sludge and high durability of rollers in grinding processing. - Stable quality that maintains the norm. Over 30 years of trust and achievements. - Greatly reduced costs and time losses in cleaning. ☆ For more details, please refer to the "Case Catalog."
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Optimal for grinding processing" Sludge recovery device "FINE MAG/K type

Optimal for sludge recovery of grinding coolant! "FINE MAG/K Type"

The magnet drum is different! Even if the magnetic force is increased, if the drum surface gets scratched, sludge cannot be scraped off. To maintain stable performance even after long-term use, we apply a special hardening treatment to the surface of the magnet drum, preventing scratches (patent obtained). ◆ The dewatering roller is different! - It consistently demonstrates stable dewatering without slipping. ◆ The cleanliness is different! - The magnetic force on the drum surface is 16% higher compared to our conventional products. - Stable product quality and reduced tank cleaning frequency. 〇 Regarding the collection of sludge from "grinding processing" coolant, please also take a look at the three case studies of "problem-solving examples (Company A / Company I / Company N)." ★ For more details, please refer to the "Product Catalog"! ☆ In collaboration with the manufacturer, we can provide proposals based on usage conditions and installation environments.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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14 Manufacturing Managers Speak / Coolant Sludge [Successful Recovery Case]

Understand the 'sludge recovery methods for coolant fluids' for grinding and cutting processes! Numerous examples such as 'significantly reduced cleaning and maintenance frequency / achieved cost reduction'!

The high-dimensional magnet array "FINE MAG" removes fine sludge and continues to demonstrate excellent dewatering and degreasing performance over a long period. <Voices of 14 Site Managers> 1. Maintenance-free, no liquid replacement for 7 years 2. Zero degreasing in shaving processing, contributing to extended pump life 3. Successfully achieved significant cuts in maintenance costs 4. Contributed to the recovery of particulate sludge through secondary filtration 5. Significant reduction in sludge accumulation in the coolant tank of machining centers 6. The lifespan of cutting fluid in machining centers for castings has doubled 7. Quality improvement through ultra-hard sludge recovery 8. Greatly reduced costs and time loss in cleaning 9. Stable quality that maintains the obvious. Over 30 years of trust and results 10. Grinding sludge sold to scrap dealers as valuable material 11. Achieved high dewatering performance of sludge and high durability of rollers 12. Significant reduction in maintenance such as coolant liquid replacement and cleaning 13. Reduced operational costs due to increased lifespan of the magnetic drum 14. Recovery rate is three times that of conventional machines, and cleaning frequency is one-third of what it used to be.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Related catalog(2)

"8 Selected Grinding Processes" (As Discussed by the Manufacturing Manager) Collection of Coolant Sludge Recovery Case Studies

"8 Selected Grinding Processes" (As Discussed by the Manufacturing Manager) Collection of Coolant Sludge Recovery Case Studies

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【Product Catalog】 (Grinding Processing) Magnetic Type / Coolant Liquid Sludge Recovery Device "FINE MAG/K"

【Product Catalog】 (Grinding Processing) Magnetic Type / Coolant Liquid Sludge Recovery Device "FINE MAG/K"

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Fukuda's leak test, leak inspection, leak detection, leak test, integrity test.

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Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Jan 23, 2026

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Non-contact light beam touch sensor "HA-T Series"

【Catalog now available!】Energy-saving automatic door sensors "HA-T401/HA-T520"

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The "HA-T Series" is an energy-saving automatic door sensor that opens only for those who wish to enter, whether on a busy street or in a narrow passageway. The automatic door opens simply by bringing your hand close, addressing hygiene concerns even in facilities used by a large number of people. You can choose between "Non-vision Mount Type/HA-T401" and "Non-vision Built-in Type/HA-T520" depending on the application and installation location. 【Recommended for such places!】 ☑ Entrance facing a busy corridor ☑ Presence of counters or signs near the door ☑ Buildings facing narrow passages ☑ Buildings that prioritize aesthetics ☑ Hospitals and facilities that consider hygiene ☑ Large facilities with many doors 【Features】 ● Adaptable to various door types with four detection spot settings ● Reduces unnecessary opening and closing, contributing to energy-saving by minimizing wasteful power consumption ● Equipped with a light touch function, allowing the door to open and close just by waving your hand, ensuring hygiene ● Can also be used as a wide detection range non-vision infrared sensor ◎ For more details, please download the materials or contact us.

Jan 23, 2026

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■■ Air Leak Tester | FLA-0200 / FLA-0201 series ■■ Fukuda's new flagship model. Equipped with mastering correction function, it enables high-precision measurements in a short time.

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Fukuda's new flagship model. - Masterless type (FLA-0200 series) - General type (FLA-0201 series) Two models of air leak testers. With the mastering correction function, high-precision measurements can be achieved in a short time. Please take a look at the catalog.

Jan 23, 2026

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PFAS Regulation Countermeasures! ■■ Leak Test Equipment for Small Electronic Components|MSA-0101 series ■■ Does not use fluorinated inert fluids. PFAS-free. Offers accuracy equal to or better than liquid immersion testing.

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● This is a leak testing device for small electronic components that does not use fluorinated inert liquids (PFAS-free). ● There is no longer a need for unstable visual confirmation through liquid immersion testing. It adopts a quantitative testing method that allows for stable pressure leak testing. ● It is a tabletop leak testing device specifically for gross leaks, with accuracy equal to or greater than that of liquid immersion testing. ● The detectable range is approximately 1×10⁻² Pa·m³/s to 1×10⁻⁶ Pa·m³/s (varies depending on the target product). ● It is suitable for sealed structures ranging from a few millimeters to a maximum of 80 × 70 mm. Please feel free to contact us for more information!

Jan 23, 2026

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PIAB [Introduction of Innovation Video] Wrap Packaging and Suction Conveyance of White Trays for Food *Exhibited Product at Robodex Tokyo 2025*

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Introduction of "Piab Original Hand" At Piab, we have successfully achieved suction transport of "white tray wrap packaging," which has received many requests from the food industry, without leaving any suction marks. We will propose specifications that best meet your needs, including custom sizes. Please contact us first! (Piab Japan Co., Ltd.) Here is the video (YouTube) https://youtu.be/YIsCkhF3GhQ

Jan 23, 2026

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  • 首都圏最大級の工業技術・製品の総合見本市 テクニカルショウヨコハマ2026 第47回 工業技術見本市 時代をひらく新たな技術 2026年2/4(水)・5(木)・6(金) 10:00-17:00 来場者募集中
  • 義務化された熱中症対策に取り組む製造現場、工場、物流倉庫へ 排気熱風なく室温-4.1℃※の冷風を 工事不要で暑さ対策 気化式スポットクーラー ※環境条件…室温35℃/湿度50%/風量「中」
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