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  4. Customer Feedback: Case Studies on Grinding, Cutting, and Gear Processing / Sludge Recovery ◆ A Guide to "14 Case Studies" by the Manufacturing Manager
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  • Dec 13, 2024
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Dec 13, 2024

Customer Feedback: Case Studies on Grinding, Cutting, and Gear Processing / Sludge Recovery ◆ A Guide to "14 Case Studies" by the Manufacturing Manager

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The "FINE MAG" with a high-dimensional magnetic arrangement removes fine sludge generated from "grinding/cutting/gear processing" coolant, maintaining excellent dehydration and degreasing performance for a long time, continuously demonstrating its effectiveness. ★ Downloadable "success stories" by processing type! <Voice of the Manufacturing Site Manager> ◆ Maintenance-free, no liquid replacement for 7 years ◆ Zero degreasing in shaving processing, contributing to pump lifespan extension ◆ Successfully achieved significant cuts in maintenance costs ◆ Contributed to the recovery of particulate sludge through secondary filtration ◆ Dramatic reduction in sludge accumulation in the coolant tank of machining centers ◆ The lifespan of cutting fluid in machining centers for castings doubled ◆ Quality improvement through carbide sludge recovery ◆ Significant cuts in cost and time loss in cleaning ◆ Stable quality that maintains the norm. Over 30 years of trust and results ◆ Grinding sludge sold to scrap dealers as valuable material ◆ Achieved high squeezing performance of sludge and high durability of rollers ◆ Significant reduction in maintenance such as coolant replacement and cleaning ◆ Reduced operational costs due to increased lifespan of the magnetic drum ◆ Recovery rate is three times higher compared to conventional machines, and cleaning frequency is one-third.
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14 Manufacturing Managers Speak / Coolant Sludge [Successful Recovery Case]

Understand the 'sludge recovery methods for coolant fluids' for grinding and cutting processes! Numerous examples such as 'significantly reduced cleaning and maintenance frequency / achieved cost reduction'!

The high-dimensional magnet array "FINE MAG" removes fine sludge and continues to demonstrate excellent dewatering and degreasing performance over a long period. <Voices of 14 Site Managers> 1. Maintenance-free, no liquid replacement for 7 years 2. Zero degreasing in shaving processing, contributing to extended pump life 3. Successfully achieved significant cuts in maintenance costs 4. Contributed to the recovery of particulate sludge through secondary filtration 5. Significant reduction in sludge accumulation in the coolant tank of machining centers 6. The lifespan of cutting fluid in machining centers for castings has doubled 7. Quality improvement through ultra-hard sludge recovery 8. Greatly reduced costs and time loss in cleaning 9. Stable quality that maintains the obvious. Over 30 years of trust and results 10. Grinding sludge sold to scrap dealers as valuable material 11. Achieved high dewatering performance of sludge and high durability of rollers 12. Significant reduction in maintenance such as coolant liquid replacement and cleaning 13. Reduced operational costs due to increased lifespan of the magnetic drum 14. Recovery rate is three times that of conventional machines, and cleaning frequency is one-third of what it used to be.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Related catalog(11)

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Notice Regarding Year-End and New Year Holidays

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We will be closed from December 27, 2025, to January 4, 2026. Inquiries during this period will be addressed sequentially after January 5. We apologize for the inconvenience and appreciate your understanding.

Dec 08, 2025

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Notice of Year-End and New Year Holidays

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Thank you very much for your continued support. We, at Marpos Co., Ltd., will be closed during the following period: Closure Period: From Saturday, December 27, 2025, to Sunday, January 4, 2026. Inquiries received during the closure period will be answered sequentially after the start of business in the new year. We apologize for any inconvenience this may cause and appreciate your understanding. Sincerely,

Dec 08, 2025

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Fukuda's leak test, leak inspection, leak detection, leak test, integrity test.

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Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Dec 08, 2025

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[Cast Iron Crack] We will repair cracks in metal products without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is kept to a minimum. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Dec 08, 2025

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A must-see for those in the automotive and construction machinery industries! Low-pressure fuse 'SBFC-MS2'

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The low-voltage fuse "SBFC-MS2" is a slow blow fuse that can withstand temporary overcurrents and only blows under continuous overcurrents. It is particularly effective for devices in automobiles where the current temporarily spikes. For example, it protects power window motors, which may blow regular fuses due to the large current that flows temporarily during startup. It is recommended for those facing circuit protection challenges in the automotive and construction machinery industries, as well as for low-voltage fuses (below DC70V).

Dec 06, 2025

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