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  4. We have published a CAE case study titled "Strongly Coupled CAE Case Study Using DEFORM | Verifying Analysis Accuracy and Application Judgment in Helical Gear Forging."
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  • Mar 06, 2026
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Mar 06, 2026

We have published a CAE case study titled "Strongly Coupled CAE Case Study Using DEFORM | Verifying Analysis Accuracy and Application Judgment in Helical Gear Forging."

ヤマナカゴーキン ヤマナカゴーキン
The advanced feature of the CAE software "DEFORM," known as "strongly coupled analysis," is a method that allows multiple physical phenomena to interfere in real-time. However, in practice, the key consideration is whether the accuracy gained justifies the increase in computation time. In this article, we conducted a comparative verification of strongly coupled and weakly coupled analyses using the forging of helical gears as a subject. We visualized the differences in analysis results from three perspectives: "load," "contact pressure," and "stress." For more details, please refer to the related links.
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Strongly Coupled CAE Case Study Using DEFORM | Verifying Analysis Accuracy and Application Judgment through Helical Gear Forging

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Various processing steps can be analyzed with a single CAE software! 【DEFORM】

It is possible to analyze various manufacturing processes such as plastic processing, heat treatment, cutting, and forging.

DEFORM is a manufacturing CAE software that utilizes cutting-edge numerical computation technology to simulate various processing phenomena on a computer, such as the flow of metal materials, load conditions on tools, deformation due to heat treatment, and chip prediction during cutting. 【Manufacturing processes that can be analyzed with DEFORM】 ◎ Cold, hot, and warm forging ◎ Cutting (turning, milling, drilling, etc.) ◎ Heat treatment (quenching, carburizing, etc.) ◎ Sheet forming and sheet forging ◎ Roll forming ◎ Extrusion ◎ Plastic fastening ◎ Cogging

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"DEFORM" supports the process design of forging and plate forging/mold design.

It is a CAE software that can analyze various changes due to processing, such as the material flow of metals and the stress state of molds in metal processing, including forging and plate forging.

DEFORM is a CAE software that can analyze various changes caused by processing, such as the flow of metal materials and the stress state of molds in metal processing, including forging and sheet forging. By predicting issues that may occur during processing in advance, it reduces prototype labor and costs. 【Manufacturing Processes Analyzed by DEFORM】 ◎ Forging (cold, hot, warm) ◎ Sheet forging ◎ Sheet forming (press processing) ◎ Cutting ◎ Heat treatment ◎ Roll forming ◎ Extrusion ◎ Joining (riveting, welding, FSW) ◎ Metal additive manufacturing 【Features】 ◎ Diverse Analysis Functions From features that allow beginners in CAE software to easily perform analyses to functions that assist experienced users in enhancing and streamlining their analysis tasks, DEFORM is equipped with a variety of capabilities. ◎ Comprehensive Support System We not only assist with software usage but also solve problems related to plastic processing. Our dedicated staff supports customers based on the technology cultivated as a forging die manufacturer. ◎ Extensive Track Record We have been adopted by customers in various fields, including automotive, steel, aerospace, and electronics. Additionally, there are many implementations in universities and public institutions.

  • Stress Analysis

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[Case Study] Predicting Defects in Press Forming and Sheet Forging Using CAE Applications

We will introduce examples of utilizing CAE that can simulate everything from defect prediction to mold load in metal processing such as press forming and plate forging!

"DEFORM" is a CAE software that can analyze various changes caused by processing in metalworking, such as the flow of metal materials and the stress state of molds during forging, cutting, and heat treatment. "Is it possible to process within the capacity of the existing press?" "Will the mold break?" "Is the desired shape achieved? Are there any unfilled areas?" "Will the forged product crack?" By predicting issues that may occur during processing in advance, it reduces the number of prototype work hours and costs. We have prepared a collection of analysis case studies for "press forming and sheet forging," so please feel free to contact us if you are interested. [Contents of the Press Forming and Sheet Forging Analysis Case Study Collection] ◎ Overview of CAE software "DEFORM" ◎ Case Study 1: Sheet Forging ◎ Case Study 2: Fracture Analysis (2D Analysis) ◎ Case Study 3: Press Forming Punching Process ◎ Case Study 4: Press Forming Burring Process ◎ Case Study 5: Press Forming Bending Process

  • Other analyses

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Related catalog(2)

[Information] Basic Knowledge of CAE Analysis and Case Studies by Processing Process

[Information] Basic Knowledge of CAE Analysis and Case Studies by Processing Process

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Supports various metal processing such as forging, cutting, and heat treatment! CAE software "DEFORM"

Supports various metal processing such as forging, cutting, and heat treatment! CAE software "DEFORM"

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The appearance of using hyper CLT flooring in a temporary parking lot.

Hyper CLT flooring panels are not just for construction sites. They have the potential to be effective in event venues as well.

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When it comes to hyper CLT sheets, many people may have the image of sheets used at construction or civil engineering sites. However, the potential of hyper CLT sheets (NETIS registration number TH-250021-A) goes beyond that. We believe that hyper CLT sheets can be utilized not only as "site materials" but also as "materials that support gathering places." One representative scene of this utilization is event venues. At event venues, there are many situations where it is necessary to temporarily protect the ground or create a safe environment for passage, such as outdoor events, local festivals, exhibitions, around temporary stages, food truck areas, material delivery routes, and pedestrian pathways for visitors. In this way, hyper CLT sheets have the potential to contribute to creating a foundation for people to gather, move safely, and use spaces, going beyond the framework of being merely "sheets for construction." Hyper CLT sheets have the potential to be active not only at construction sites but also in various situations such as event venues and temporary spaces. We do not want to think of "sheets" as something only for sites, but rather we aim to further expand their possibilities in the future.

Mar 25, 2026

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【Metal Crack Repair】We repair cracks in metal products without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without any thermal impact on the base material. Repairs can be conducted in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is required, please contact us.

Mar 25, 2026

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HK-2

Recommended for earthquake measures for automatic doors and equipment! Seismic device HK-2.

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Japan is among the top 10 countries in the world with frequent earthquakes. The 2020 White Paper on Land, Infrastructure, Transport and Tourism has also reported an increase in the probability of significant earthquakes occurring. For the Nankai Trough earthquake, the probability of an earthquake with a magnitude of 8 to 9 occurring within the next 30 years is estimated to be 70 to 80%. At Hotron, we recommend the introduction of seismic devices for earthquake measures in buildings and equipment. The seismic device 'HK-2' is a product that automatically performs various controls that have been pre-set when it detects strong shaking equivalent to a seismic intensity of 5 lower or higher. For example, it can automatically execute actions such as: "Open automatic doors and gates to secure evacuation routes and access for emergency vehicles" "Transmit signals to the control room and stop facility equipment" "Unlock the keys to locked lockers" "Automatically play voice guidance" ◎ For more details, please download the materials or contact us.

Mar 25, 2026

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Fukuda's leak test, leak inspection, leak detection, leak test, integrity test.

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Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Mar 25, 2026

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Please take a look at the technical document for the leak test, the "Technical Manual"!

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Fukuda Co., Ltd., which develops, manufactures, and sells leak testing equipment to inspect airtightness and sealing performance, provides a technical document that clearly explains the methods and theories of airtight testing, titled "Technical Manual." We are offering it as a PDF file. Please take this opportunity to download and view it!

Mar 25, 2026

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