Notice of Participation in the 28th Interphex Japan

Automate line switching and attachment/detachment operations in the dairy, food and beverage, paint, chemical, and pharmaceutical industries using our patented high-cleaning connectors.

We have achieved the automation of hose (piping) switching operations in food factories, beverage, sake brewing, paint, chemical, and pharmaceutical industries using aseptic connectors, which are high-cleanliness connectors (automatic piping switching device). Additionally, we have automated the attachment and detachment of pipes, connectors, and electrical wires (automatic attachment and detachment device/auto connector). *It can also be used in explosion-proof environments.

• Food Conveyor Equipment

We will automate the recipe switching process. Recipe changes can be made instantly, eliminating human error.

In pharmaceutical companies, switching hoses and pipes is necessary every time there is a change in the recipe, which takes time in production. Additionally, there was a risk of lot errors due to human mistakes. By introducing our "Automatic Pipe Switching Device," we have automated the recipe switching process. For strong acid lines such as hydrochloric acid, we have adopted ALL-PTFE connectors. 【Benefits of Automation】 - Improved production efficiency - Elimination of human errors - Space-saving - Elimination of hazardous work - Reduction of waste liquid and product loss compared to switching with valves - Elimination of cross-contamination risks - Preventive maintenance is no longer necessary, leading to reduced running costs.

• Other industrial robots

We will automate the attachment and detachment process of wafer cleaning solutions using a connector for automatic attachment and detachment that does not release metal ions (patented technology).

In an electronic materials manufacturing factory, we have automated the process of adding cleaning solution to substrates between the raw material line and the transfer tank, as well as from the transfer tank to the filling machine. We developed an automatic detachable connector with all contact parts made of PTFE, eliminating the leaching of metal ions to zero. Additionally, the internal valve is molded integrally with PTFE, providing very high cleanliness. *The body can also be made of PVC. This system is used not only in the semiconductor industry but also in strong acid (hydrochloric acid) lines in the pharmaceutical industry for automatic piping switching devices.

• Pipe Fittings

You can automate the material input and hot water drainage for conical dryers (filter dryers) and tanks! This leads to improved production efficiency and the elimination of hazardous work.

We use an automatic connection and disconnection device (auto connector, auto coupler, auto joint) to automate the connection work of pipes and hoses for feeding materials (raw materials) into the conical dryer (filter dryer) and draining hot water. It is equipped with a mechanism that follows the core misalignment and angles due to stop position accuracy for connection and disconnection. It also has a mechanism (patented technology) that automatically connects and disconnects while following rotating bodies. This can be used not only for the conical dryer but also for automating the work of feeding and discharging materials (raw materials) into tanks. By using our patented automatic piping switching device, the switching work of hoses and pipes for materials (raw materials) into tanks can also be automated. We will design and manufacture customized solutions tailored to your equipment situation, so please consult with us first. We have a proven track record not only with hot water and liquids but also with powders, pellets, silica, and slurries. This leads to improved production efficiency and the elimination of dangerous tasks.

• Other Connectors

Automated the piping assembly and disassembly work for the ceramic powder line.

■Before Implementation When repairing the inner walls (refractory bricks) of the converter within the steelworks, workers manually performed piping work on-site to supply repair ceramics and combustion gas. This work was conducted in a high-temperature environment, making it dangerous. ■After Implementation It has become possible to automatically and continuously supply repair ceramics and combustion gas on-site, leading to improved work efficiency, enhanced working conditions, and increased safety. Operations can now be conducted even with powders that are difficult to transport due to automatic attachment and detachment, as well as gases that require immediate detection of external leaks. In powder transfer, metal components can wear down and damage the inner surfaces of pipes, so ceramic linings are being installed.

• Pipe Fittings

Automate the attachment and detachment of pipes and hoses, as well as the switching of lines, to reduce costs. There is no need to worry about cross-contamination.

The "Automatic Pipe Switching Device" is a system that allows for automatic switching of pipes (hoses) regardless of pipe size or number by driving an integrated mobile unit equipped with an automatic detachable connector in the X and Y directions. By switching from conventional automatic valves or valve blocks, it eliminates concerns about cross-contamination due to internal leaks, contributing to cost reduction and minimizing product loss. We offer custom-made solutions from connectors to devices, providing products tailored to needs such as explosion-proof specifications and outdoor use. 【Features】 ■ Proven track record in manufacturing processes involving high-viscosity materials, powders, and chemical liquids. ■ No worries about product loss due to incorrect connections. ■ Reduces the need for regular maintenance for preventive care. ■ Contributes to the reduction of cleaning water usage and product loss (SDGs). ■ Enhances production efficiency, automation, factory automation, and unmanned operations. ■ No risk of cross-contamination. *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• others

Are you still switching with a valve? We will realize the automation of hose and piping switching operations with patented technology!

We will design and manufacture everything from connectors to devices tailored to your needs! ■ Benefits of Implementation ◎ Increased work efficiency compared to manual connections! ◎ Eliminates the need for attachment and detachment work in explosion-proof areas, as well as dangerous materials like high-temperature water and hydrochloric acid, freeing workers from hazardous tasks! ◎ Allows for seamless switching compared to automatic valves and valve units, reducing waste liquids, food loss, and cleaning solutions, contributing to SDGs! ◎ No cross-contamination! ◎ Space-saving! ◎ Compared to automatic valves and valve units, there is no need for preventive maintenance of seals, reducing running costs! ◎ Pigging systems can also be incorporated!

• Other process controls

High cleaning performance! The internal structure is very simple with no fluid retention areas! No metal leaching!

■What is an ALL-PTFE Connector? An ALL-PTFE connector features an internal valve that is integrally molded from PTFE, ensuring that the sliding parts during the opening and closing of the internal valve are isolated from the wetted parts, preventing product contamination. It is particularly suitable for lines following sterilization processes where maintaining a sterile condition is crucial. This product pursues the functions required in manufacturing equipment in this field (safety, cleanability, durability) while also being compact and lightweight. Additionally, since all wetted parts, including the internal valve, are made of PTFE, there is no leaching of metal ions into the process fluids, making it suitable for equipment used with chemicals such as wafer cleaning solutions and substrate coatings in the semiconductor field. ■Features of Nabtesco Service's ALL-PTFE Connector High cleanability ⇒ The internal structure is very simple, with no areas for fluid retention. No need for localized SIP in the shaft ⇒ The internal valve opening and closing mechanism is completely isolated from the wetted parts. Elimination of contamination ⇒ A unique fixation method is employed that prevents bypassing around sealing components. Usable for fluids that are sensitive to metal ion leaching ⇒ Since all wetted parts are made of PTFE, there is no leaching of metal ions. Excellent maintainability ⇒ Achieved compactness and lightweight design compared to conventional valves of the same size.

• Semiconductor inspection/test equipment

A high-cleaning connector with no residual washing, adopted in the milk line! We design and manufacture not only the connector itself but also the entire system to achieve automation.

■What is an Aseptic Connector? It is a valve (coupler/connector) that is optimal for lines following sterilization and disinfection processes where maintaining an aseptic (sterile) state is crucial. The internal valve is molded as a single piece (PTFE), completely isolating the sliding parts from the outside air to prevent product contamination. By adopting a unique "double diaphragm" in the internal valve, it is a revolutionary connector that prevents any liquid pooling inside under any conditions. It is ideal for food and pharmaceutical manufacturing processes. 【Benefits】 High cleanability ⇒ The internal structure is very simple, with no areas for fluid retention. No local SIP required for the shaft ⇒ The internal valve opening and closing mechanism is completely isolated from the fluid contact area. Elimination of contamination ⇒ A unique fixation method has been adopted that prevents bypassing around sealing components. Fail-safe design ⇒ It features a self-locking mechanism during connector coupling. Excellent maintainability ⇒ Compared to conventional valves of the same size, it has achieved miniaturization and lightweight design.

• Pipe Fittings

Of course, hydraulic, air, electricity, as well as toothpaste, powder pellets, chocolate, vacuum, alcohol, and more! We achieve piping connections and switches in various industries.

Using auto connectors (auto couplers, auto joints) leads to: - Increased productivity... Automation and reduced setup time enhance production efficiency. - Realization of FMS... Remote operation becomes possible. - Improved safety... There is no need to approach dangerous areas. - Improved safety 2... Automation of switching piping lines for hazardous materials (such as hot water and hydrochloric acid) enhances worker safety by eliminating dangerous tasks. - Environmental improvement... Work in high-temperature, high-humidity, or dirty areas is eliminated. - Enhanced reliability... Prevents incomplete connections and human errors. - Energy savings... There is almost no external leakage during connection and disconnection. - Factory cleanliness... Hoses and wires do not get tangled, and floors are not contaminated with oil or water. Nabtesco Service has accumulated over 50 years of know-how in automatic connection and disconnection (piping and wiring). We have addressed issues such as misalignment during connection, response to reaction forces, handling of special liquids and powders, automation of production lines where metal (ions) leaching is undesirable, and automatic connection and disconnection of high currents. We have confidently provided custom solutions for special environments! If you have any concerns about automation, please feel free to consult us.

• Other process controls

It is optimal for the liquid transfer lines of cleaning and sanitizing (CIP/SIP) systems in food and beverage factories.

With precise positioning control driven by a stepping motor, you can automatically switch connections by simply specifying the connection joint Bn on the control panel and pressing the execute button. This is optimal for switching one system to multiple lines. It can be manufactured at a lower cost compared to multi-type and straight-type options. - Lubricating oil manufacturing process - Fine chemical process - Alcohol manufacturing process - Food manufacturing process - Beverage manufacturing process - Pharmaceutical raw material input process - Pharmaceutical synthesis process - Semiconductor manufacturing process - Toothpaste manufacturing process - Others

• Food Cleaning Equipment

DX transformation! A diagnostic device that can digitize and visualize "sound." For predictive maintenance of rotating equipment such as motors!

We digitize and datafy sound, making the condition of rotating machinery and other equipment "visible." This allows for easy condition diagnosis through sound, achieving equipment diagnostics that do not rely on experience. This product is a device condition diagnosis tool that anyone can use via a smartphone or PC app. It can directly capture the sound of the target equipment without being affected by surrounding noise. The captured sound data is visualized in graphs, enabling "visibility" of sound without relying on the knowledge or experience of the operator. It allows for the sharing of sound data, which was not possible before. Thresholds for abnormal sound inspections, which varied from person to person, can be qualitatively defined by graphing the sound.

• Other measurement, recording and measuring instruments

Automating and streamlining the work of attaching and detaching pipes! [Case study collection available]

Our company designs and manufactures "Auto Connectors (automatic attachment and detachment devices)," "Auto Couplers," and "automatic piping switching devices" to automate the attachment and detachment of piping and electrical wiring for liquids, slurries, and powders. We contribute to the automation of factories, increased productivity, and improved safety for workers. Regardless of whether it is fluids or powders, we offer custom design and manufacturing from individual couplers to entire systems based on customer requirements. ■ Case Study Collection Available We provide a "case study collection" summarizing examples from the following industries: chemicals, pharmaceuticals, daily necessities, food, beverages, automotive, industrial machinery, and steelmaking. ■ New Product Launch (Patent Pending) A new case for "Quitto," which will be launched at the end of 2024, has been added. This groundbreaking new product can shorten the attachment and detachment time of the helical clamp to just a few seconds. It can be done easily by anyone with one hand. The risk of dropping the gasket during connection is also minimized. We encourage you to try it out. *For more details, please refer to the PDF materials or feel free to contact us. *Demo units and cut models of the products are also available.

• Other Connectors

The connection work of the Heller joint is now "4 seconds with one hand"!

Quitto has been adopted at a food manufacturing factory. The hose connection between the tank and the filling machine required the removal and attachment of the hose clamp every time the filling material was changed in order to clean the hose. Traditionally, this removal and attachment process of the hose clamp took about 20 seconds to 1 minute. Additionally, when reattaching it to the piping after cleaning, there were instances where the gasket would fall to the floor, necessitating another cleaning, leading to time loss during setup changes and piping cleaning. Our Quitto can be easily attached and detached with one hand by anyone. Its unique structure allows for the attachment of a large gasket while pressing it in place, completing the attachment and detachment process in just a few seconds. Since the gasket is securely fixed to the piping, the risk of dropping it on the floor during attachment is almost eliminated. By using it at existing hose clamp connection points where frequent attachment and detachment occur (such as at the end of hoses), it contributes to increased productivity and safety. We also have demo units available, so please feel free to reach out if you're interested. This product is a new development in collaboration with PACRAFT, a packaging machine manufacturer (part of the same Nabtesco group as us). *Patent, trademark, and design applications have been filed.

• Pipe Fittings

Reduce the filling machine's Heller clamp attachment and detachment work to 4 seconds! Moreover, with one hand.

We have introduced an automatic filling machine in a factory that handles OEM for cosmetics. Previously, when cleaning hoses, the process involved attaching and detaching with a heel clamp, which particularly for those who are not skilled, posed several issues: - It took a long time to attach and detach. - It was not securely clamped, leading to leaks. - Gaskets were dropped on the floor during installation. - There were risks of cuts and other injuries. These tasks were cumbersome and the fear of injury sometimes led to part-time workers leaving their jobs. Since this factory is located in a rural area, they also struggled to hire replacement staff. The new product, Quitto, allows anyone to easily attach and detach with one hand! *This new product was co-developed with PACRAFT and is currently under patent and trademark application. With its unique structure, it presses a large gasket while being installed, completing the attachment and detachment process in just a few seconds. Additionally, since the gasket is securely fixed to the piping, the risk of dropping the gasket on the floor during installation is almost eliminated. By using it in existing heel clamp connection points, especially in areas with frequent attachment and detachment (such as the end of hoses), it contributes to increased productivity and safety.

• Pipe Fittings

You can easily and safely perform the Heller clamp connection work with one hand.

This is a new product developed in collaboration with PACRAFT (part of the same Nabtesco Group as our company). *Patent and trademark applications have been filed. Traditionally, the process of attaching and detaching the Heller clamp took about 20 seconds to 1 minute. Additionally, when attaching it to the piping after cleaning, there were instances where the gasket would fall to the floor, necessitating re-cleaning, leading to time loss during setup changes and piping cleaning. Our Quitto allows anyone to easily attach and detach with one hand. With its unique structure, it presses a large gasket while being attached, completing the process in just a few seconds. The gasket is securely fixed to the piping, significantly reducing the risk of dropping it on the floor during attachment. By using it in existing Heller clamp connection points where frequent attachment and detachment occurs (such as at the end of hoses), it contributes to increased productivity and safety. We also have demo units available, so please feel free to reach out if you're interested.

• Piping Materials

A must-see for those struggling with manual pipe switching!

By driving a unit equipped with an automatic attachment/detachment connector (coupler) in the X and Y directions, it connects to any piping. - Physically disconnecting the piping allows for connections at necessary points, eliminating cross-contamination due to internal leaks. - Since there is no concern about cross-contamination, preventive maintenance like that required for automatic valves or valve blocks is unnecessary, leading to reduced running costs. - The ability to connect/switch in a single stroke reduces product loss, cleaning solutions, and waste liquids, contributing to the SDGs! - Compared to automatic valves and valve blocks, production constraints are eliminated. - A pigging system can also be installed, making it suitable for high-viscosity liquid systems, along with an inline flow meter for metering and dosing equipment! - There is a wealth of experience in switching processes for powders, hydrochloric acid, high-viscosity liquids, chemicals, and more!

• Other process controls

Automation and unmanned operation for production in mobile tank plants! Automating dispensing, loading tasks, and connecting and disconnecting motor power supply. Also compatible with powders!

By using an automatic disconnecting device (auto connector, auto coupler, auto joint), the following disconnecting tasks can be automated at plants with mobile tanks, mobile containers, and mobile vessels: - Loading of raw materials (powder, slurry, liquid) at each station - Connecting and disconnecting power at mixers and reaction stations - Connecting and disconnecting hydraulic and air systems at heating stations, etc. - Discharging of products It is also compatible with powders, slurries, and liquids. In addition to power and materials, the connection and disconnection of N2 gas and air for pressurization can also be automated.

• Other industrial robots

We solve your problems with automatic valves and valve blocks! No need for preventive maintenance, space-saving, reduction of product loss and cleaning solution, and liberation from production constraints.

In the sake brewing and beverage industry, many are replacing valve blocks and double seat valves with our automatic piping switching device. ■ Since the piping itself is moved to switch automatically, there is no concern about cross-contamination. ⇒ Preventive maintenance is unnecessary. Shortened MTTR. ■ Because switching can be done in a single stroke, it does not dirty unnecessary areas. As a result, product loss and the amount of cleaning solution used are reduced. ⇒ Consideration for environmental issues (SDGs) and cost reduction. ⇒ Cleaning time is shortened, leading to increased production efficiency. ■ Others Space-saving compared to valve blocks. There are no production constraints (e.g., while connecting line A, line B cannot be used).

• Other industrial robots

The first step towards automation! We will automate the loading and unloading operations to the tank and simplify tank movement.

This is a manual mobile tank cart equipped with an automatic attachment and detachment device (auto connector, auto coupler, auto joint) for the tank bottom. The loading and unloading operations for the tank are automated. The movement of the tank is also made easier with a mobile cart installed under the tank. It can accommodate not only liquids but also powders and slurries. The risk of lot-out during the discharge from the tank is eliminated, freeing operators from heavy labor and hazardous tasks.

• Trolley

Automate the loading or unloading of slurries, powders, etc. into tanks! A cleaning function can also be equipped with the connector. Complete design and manufacturing of the equipment.

In battery manufacturing lines, such as mixing processes, battery material production processes, and semiconductor material production processes, there are tasks that involve loading powders or slurries into tanks or containers and connecting pipes for discharge. By introducing automatic connection devices (auto connectors, auto couplers, auto joints), these tasks can be automated. We have a proven track record with ultra-fine powders like silica and larger powders such as pellets. Additionally, we have experience with high-viscosity slurries. For connectors not available in our lineup, we can design and manufacture them custom-made to meet customer specifications. We can also propose connectors equipped with various functions (joints, piping). Not only individual connectors, but we can design and manufacture complete automatic connection devices (auto connectors, auto couplers, auto joints) that include control panels, control systems, and drives. Automatic cleaning functions, position misalignment correction mechanisms, and locking mechanisms can also be incorporated. Please feel free to consult us first.

• Other industrial robots

Can be introduced into existing tanks and container facilities! Customers concerned about bridging with powdered or slurry contents can also consider this.

This is a device that automates the task of connecting piping (flanges) to tanks or containers that move automatically and manually opening and closing valves with a manual handle. It automatically rotates the manual handle to open and close the valve. If there are concerns about bridging with powders, a bridge removal device can also be added. The structure is designed to prevent vibrations from knockers or vibrators from being transmitted to the device, thus preventing damage from vibrations. We can accommodate customer requests, such as changing the inner surface of pipes and hoses to PTFE. The entire system, including the control panel, drive, and other components, will be custom-designed and manufactured.

• Other conveying machines

Automate the attachment and detachment of pipes and hoses for powders and slurries (injection and discharge)! Of course, it can also handle liquids, solvents, gases, and electricity.

This is a device that automates the connection work of pipes and hoses in powder and slurry lines. It enables automatic feeding and dispensing from tanks and containers. We provide custom solutions tailored to each customer's equipment, from individual connectors (couplers) to complete systems including operation panels and control panels. It can be implemented for liquids and various solvents, as well as powders, pellets, slurries, and strong acid lines. It can also be equipped with bridge removal and cleaning functions. It is adopted across a wide range of industries, including material and material manufacturers, semiconductor manufacturers, battery manufacturers, automotive manufacturers, steel manufacturers, and chemical, food, and beverage manufacturers, and can be used in explosion-proof environments. Additionally, we have numerous achievements in lines for hydraulic and pneumatic systems, various gases, liquids, various solvents, food, beverages, alcoholic beverages, and electricity.

• Other industrial robots

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without affecting the base material with heat. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

● The production time for cast prototypes can be shortened! Since model making is not required, the production time for prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or varying dimensions, can be molded at the same time in one molding process. This allows for the verification of multiple types in a short period.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

● The production time for casting prototypes can be shortened! Since model making is not required, the production time for prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly creating sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or variations in dimensions, can be created in a single molding process. This allows for the verification of multiple types in a short period.