We will be exhibiting at the Biwako Environment Business Messe 2016!

A case study explaining eight common issues in prototype and development sites, such as 'there is variation in product accuracy between prototyping and mass production' and their solutions!

The 'Challenges and Solutions in Prototype Manufacturing and Development' is a case study document that explains common 'concerns' and 'issues' faced by personnel in prototype and development settings, along with their solutions. It introduces numerous solutions that can only be achieved through Mazda's five-axis machining. 【Do you have any of these concerns? (A few examples)】 ■ There are no vendors willing to prototype products that are overly complex in design... ■ I need micron-level precision even for large parts... ■ There is variability in product precision between prototyping and mass production, leading to a lack of stability... *Please view the PDF data of 'Challenges and Solutions in Prototype Manufacturing and Development' from the download.

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Manufacturing Industry Koma War, Kinki Region Championship! What is "cold forging," which can produce parts with high machining precision?

"Cold forging" is a processing technology that prevents distortion due to heat, material loss from cutting, and variations in processing accuracy by deforming the material without heating it! 【Technology that won first place at the All Japan Manufacturing Industry Top Spinning Tournament 2012, Kinki location】 【Features】 ◆ No distortion from heat, resulting in high processing accuracy ◆ Minimal material loss, fast processing speed, and the ability to produce uniform products ◆ Technology capable of handling everything from prototyping to mass production 【Exhibiting at the All Japan Manufacturing Industry World Spinning Tournament!】 ◆ Date: 2015/2/15 ◆ Location: Osanbashi Hall ◆ Exhibited product: Metal block "Metalock" made with micron precision 【For more details, please download the catalog or feel free to contact us】 　　　　　↓　↓　↓　　　　　　　　　　　　↓　↓　↓

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We are giving away samples of cold-formed products to the first 20 customers.

Cold forging processing achieves various shapes through compression molding using a press machine called a parts former. For a limited time, we are giving away samples of cold-forged products to the first 20 applicants. Why not take this opportunity to apply?

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Pioneer of cold forging

The in-house developed unique cold forging molds (carbide molds) have reduced the mold manufacturing period by half, and we are working on creating a responsive system for delivery times and specification changes. Additionally, as part of our environmental initiatives, we have achieved reductions in rare metals such as tungsten through our uniquely developed VA molds, as well as cost reductions and CO2 reductions through the rationalization of processing methods. Furthermore, we are conducting research and development aimed at extending the lifespan of our products.

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The pinhole inspection for packaging engineering is fully automated, eliminating packaging defects based on certain quality standards. The judgment results and operational status can be managed via a monitor screen. - Quantitative management of quality standards for the pinhole inspection process - Ensuring the quality of the product's shelf life - Establishing evaluation criteria for the manufacturing process, achieving quantitative quality assurance - Slim and space-saving design that can be connected to existing production lines - Quick changeover for product variety switching can be handled in a short time by exchanging chambers - Fully domestically produced, allowing for rapid maintenance and troubleshooting - Example target works: pillow packaging, packaged rice (packaged cooked rice), etc. *Please consult us regarding the use of this product for pharmaceuticals.

[To the owners of parking lots and parking lot construction companies] "I'm worried about the possibility of colliding with pedestrians when exiting the parking lot..." Among vehicle entrances to parking lots, stores, residences, and factories, those facing sidewalks or roadways are particularly prone to dangerous incidents such as collisions with pedestrians or between vehicles. To alleviate such concerns, Hotron proposes a [Vehicle Exit Warning Sensor] that detects vehicle departures at various sites and alerts the surroundings with LED lights and buzzers. The system consists of a simple configuration of "Sensor" + "Controller" + "Switching Power Supply (24V)" + "LED Rotating Light." *When using the exit warning system, we kindly ask customers to arrange for the switching power supply (24V), LED rotating light, control panel, circuit breaker, etc. Since it can be retrofitted, it can also be used for existing parking lot entrances. [Contents Included] ○ Vehicle Exit Warning System Configuration ○ Comparison Table of Exit Warning Sensors ○ Four Modes ○ Wide Range of Applications ○ Customer Feedback ○ Appearance Diagram / Specifications ◎ For more details, please contact us or download the catalog.

This is an air leak tester for battery cases of electric vehicles (EVs). The battery case has the characteristic of being "large with a significant internal volume, and its structure may deform due to internal pressure." As a result, air leak testing generates "noise caused by its large size and capacity" and "noise caused by expansion or deformation due to internal pressurization." To mitigate this noise, this device features a newly developed smoothing function and a linear fitting correction function used in combination during measurement. Additionally, to achieve low-pressure control that is difficult to manage and to expand flow for large volumes, we provide a bypass box (CBU-600) equipped with an electro-pneumatic regulator for precise pressure control and a pressurization valve with a large effective diameter to supply high flow rates. Measurement methods: Work-Work comparison, Work-Master comparison, Fixed Master comparison Measurement pressure range: 10 kPa, 20 kPa, 50 kPa (depending on specifications) Gauge pressure sensor accuracy: ±2% F.S. Differential pressure sensor accuracy: ±0.5% F.S. Group settings: 0 to 31 groups Power supply voltage / Power consumption: AC100 to 240 V / 100 VA

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed without causing any thermal impact on the base material. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Fukuda Co., Ltd., which develops, manufactures, and sells leak testing equipment to inspect airtightness and sealing performance, provides a technical document that clearly explains the methods and theories of airtight testing, titled "Technical Manual." We are offering it as a PDF file. Please take this opportunity to download and view it!