Notice of Participation in the 2nd Advanced Ceramics Exhibition

Shinko Metallico has all the thermal spraying processes.

Various industrial machines and systems need to be designed to withstand extremely harsh environments and conditions. In this sense, "thermal spraying" is an indispensable surface modification technology for product performance. Thermal spraying technology can be categorized into two types: one aimed at protecting substrates such as steel structures against corrosion and environmental barriers for chemical equipment, and the other focused on functional thermal spraying for wear resistance, thermal insulation, and electrical insulation in various industrial fields. Thermal spraying is a surface modification technology that involves melting and spraying materials such as metals, ceramics, and cermets using various heat sources to form functional coatings on the substrate surface. 【Features】 - Capable of thermal spraying on a wide range of substrates with a broad selection of spraying materials. - Does not affect the heat of the substrate. - No dimensional limitations on the substrate. - Processing is possible only in the required areas. - On-site construction is possible. For more details, please contact us or download the catalog.

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The film itself has corrosion resistance and also possesses the property of electrochemically protecting the substrate.

Thermal Spraying Method "Anti-corrosion Thermal Spraying" can be applied to large structures without causing deformation or alteration due to heat from the substrate. The spraying method is simple, and if mobile equipment is available, spraying can be performed at construction or repair sites. The coating itself has corrosion resistance and possesses the property of electrochemically protecting the substrate. The thermal spray materials include zinc, aluminum, zinc-aluminum alloys, and aluminum-magnesium alloys. 【Features】 ○ Can perform thermal spraying on a wide range of substrates with a broad selection of spray materials ○ Does not affect the heat of the substrate ○ No dimensional restrictions on the substrate ○ Processing is possible only in the required areas ○ On-site construction is possible For more details, please contact us or download the catalog.

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It is a technology that forms a film by colliding with a substrate in a solid phase state.

The thermal spraying method "Cold Spray" is a technique that forms a coating by introducing materials into a supersonic flow of heated working gas, which is raised to a temperature below the melting point or softening temperature of the materials, through a tapered nozzle, and colliding them with the substrate while maintaining a solid phase. 【Features】 ○ Can perform thermal spraying on a wide range of substrates, allowing for a broad selection of thermal spray materials ○ Does not affect the heat of the substrate ○ No dimensional restrictions on the substrate ○ Processing is possible only in the required areas ○ On-site construction is possible For more details, please contact us or download the catalog.

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As a thermal spray material, any metal that can be processed into a linear form can be sprayed.

Thermal Spraying Method "Wire Arc Thermal Spraying" is a process in which wire-shaped thermal spray materials are continuously fed into a combustion flame generated by oxygen-acetylene (or propane) to melt them, and then the atomized material is sprayed onto a substrate using compressed air to form a coating. Any metal material that can be processed into a wire shape can be thermally sprayed. 【Features】 ○ Can perform thermal spraying on a wide range of substrates, allowing for a broad selection of thermal spray materials ○ Does not affect the heat of the substrate ○ No dimensional restrictions on the substrate ○ Can process only the required area ○ On-site construction is possible For more details, please contact us or download the catalog.

• Processing Contract

It has excellent adhesion to the substrate because it is melted at high temperatures.

Thermal Spraying Method "Arc Spraying" is a process that generates an arc discharge between two metal wires, melting the wires with the discharge energy, and spraying atomized materials onto the substrate using compressed air to form a coating. The thermal spray materials are limited to those with excellent electrical conductivity, but they have superior adhesion to the substrate due to being melted at high temperatures. 【Features】 ○ Can perform thermal spraying on a wide range of substrates, allowing for a broad selection of thermal spray materials ○ Does not affect the heat of the substrate ○ No dimensional restrictions on the substrate ○ Processing is possible only in the required areas ○ On-site construction is possible For more details, please contact us or download the catalog.

• Processing Contract

The thermal spray coating achieves an excellent coating with high bonding strength between particles that do not contain unmelted particles.

The "wire arc spraying method" is a process in which oxide ceramics processed into rod shapes are continuously supplied and melted in an oxygen-acetylene flame, and the atomized material is sprayed onto a substrate using compressed air to form a coating. The sprayed coating achieves excellent bonding strength between particles without containing unmelted particles. 【Features】 ○ Can be sprayed onto a wide range of substrates, allowing for a broad selection of spraying materials ○ Does not affect the heat of the substrate ○ No dimensional restrictions on the substrate ○ Processing is possible only in the required areas ○ On-site construction is possible For more details, please contact us or download the catalog.

• Processing Contract

Due to fusing, the material and substrate are bonded, preventing delamination caused by impact.

Thermal Spray Method "Powder Flame Spray" is a process in which powder thermal spray materials are introduced into a combustion flame generated by oxygen-acetylene (or propane), melted in the combustion flame, accelerated by the flow of combustion gases, and then collided with the substrate to form a coating. It is widely used for self-fluxing alloy spraying and plastic spraying, which are subjected to re-melting treatment after spraying. 【Features】 ○ Can perform thermal spraying on a wide range of substrates, allowing for a broad selection of thermal spray materials ○ Does not affect the heat of the substrate ○ No dimensional limitations on the substrate ○ Processing is possible only in the required areas ○ On-site construction is possible For more details, please contact us or download the catalog.

• Processing Contract

It has characteristics such as high adhesion between the substrate and the thermal spray coating.

The thermal spraying method "plasma spraying" is a process that involves passing an inert gas through an electric current to form a plasma jet, into which powdered thermal spray material is introduced to create a coating. It can spray almost all materials, including high-melting-point metals, cermets, and ceramics. Additionally, it has characteristics such as high adhesion between the substrate and the thermal spray coating. 【Features】 - Can perform thermal spraying on a wide range of substrates, allowing for a broad selection of thermal spray materials - Does not affect the substrate with heat - No dimensional limitations on the substrate - Can process only the required areas - On-site construction is possible For more details, please contact us or download the catalog.

• Processing Contract

It has characteristics such as high density, high adhesion, and high hardness.

The process involves high-temperature combustion gases becoming high-speed flows, in which the powder thermal spray material is injected and collides with the substrate at speeds far exceeding the speed of sound (Mach 4), forming a coating. It is widely used for wear-resistant thermal spraying with WC-based cermet materials, possessing characteristics such as high density, high adhesion, and high hardness. 【Features】 ○ Thermal spraying can be performed on a wide range of substrates, allowing for a broad selection of thermal spray materials. ○ No thermal impact on the substrate. ○ No dimensional restrictions on the substrate. ○ Processing is possible only in the required areas. ○ On-site construction is possible. For more details, please contact us or download the catalog.

• Processing Contract

In this seminar, we will briefly explain various methods and technologies for creating plastic molds using metal 3D printers, key points and considerations in manufacturing, and examples of fabrication. Following that, we will hear from leading users utilizing metal 3D printers from EOS, 3D Systems, Sodick, and Matsuura Machinery on advanced mold manufacturing technologies and examples, as well as factors for failure and secrets to success. First, we will discuss case studies that have achieved low-cost, high-quality manufacturing techniques and shortened lead times through complex shapes and integrated structures, hybrid manufacturing, and 3D cooling water pipe fabrication using EOS metal 3D printers at J-3D. Next, we will explain how ODEC has achieved overwhelming reductions in delivery times and cost savings in mold updates by manufacturing complex molds for resin molding with metal 3D printers, along with the latest fabrication examples and technologies for designing internal structures (3D water pipes), flow, and temperature simulations. Finally, we will provide specific explanations of how Sanko Gosei, a top player in the industry with its metal 3D printing capabilities for plastic mold manufacturing, has drastically reduced mold cooling times through 3D cooling water pipe fabrication, and how porous structures have effectively mitigated issues such as short shots and gas burn, as well as examples of reduced injection times.

In recent years, the costs of DX (digital transformation) have significantly decreased, and various examples of improving operational efficiency and automation in small and medium-sized manufacturing industries have emerged. One of the key points where DX has not yet progressed, but can achieve high efficiency at low cost, is the DX of the entire process from information collection and management on-site to application. In this seminar, we will introduce practical methods for promoting DX using two tools that can be actually utilized in the field of small and medium-sized manufacturing: the workflow system "AppRemo" that streamlines application approval processes, and the no-code tool "Platio" that allows for the creation of mobile apps to manage on-site operations. There is no need for complex system development or high investments. We will discuss specific plans for gradually advancing automation in an environment that can be easily operated by everyone on-site, along with case studies.

We will be exhibiting at FOOD Exhibition 2025, which will be held at Tokyo Big Sight from October 15 to 17, 2025. *The exhibition will take place within the booth of our partner company, Anritsu Corporation. We plan to showcase the taste recognition device TS-6000A on that day. Details are as follows: ◆ Event Details ・Date: October 15 (Wednesday) to 17 (Friday), 2025, 10:00 AM to 5:00 PM ・Venue: Tokyo Big Sight, East Hall ・Booth Number: To be determined (exhibiting at Anritsu Corporation's booth) ・Exhibition Content: Display and demonstration of the TS-6000A ・Official Website: https://www.food-exhibition.info/

This is a seminar hosted by our company that takes place every October. This year, three speakers will give presentations on the use of taste sensors and measurement examples. It has been decided to hold it on October 3rd. This year, it will also be held online (Zoom webinar). As soon as the details are finalized (around mid-September), we will announce the overview and open registration on our company website.

In the manufacturing and infrastructure industries, many on-site tasks such as maintenance, inspection, and testing still rely heavily on paper forms and manual data entry, with many sites not progressing in the digitalization and centralization of information. As a result, challenges such as "inability to grasp the on-site situation in real-time," "data being dispersed and not usable for analysis," and "input errors and omissions in forms" have become apparent. This webinar will introduce how to achieve digital transformation (DX) of on-site operations by rapidly building smartphone business applications using Asteria's no-code tool "Platio," and combining it with Morpho AI Solutions' AI-OCR, image analysis, and LLM technologies for the digitalization and automatic analysis of inspection sheets, photos, and reports. It is tailored for representatives of manufacturing and infrastructure-related companies who want to fundamentally change their on-site operations, escape from an analog culture, but find large-scale system implementation challenging.