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  1. Home
  2. Industrial Electrical Equipment
  3. 貞徳舎
  4. ★Would you like to review and improve your equipment? Here’s an example of solving issues by changing the insulation material used for heater backup!☆
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  • Jul 31, 2019
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Jul 31, 2019

★Would you like to review and improve your equipment? Here’s an example of solving issues by changing the insulation material used for heater backup!☆

貞徳舎 貞徳舎
As a manufacturer of industrial electric heaters, we would like to introduce some improvement proposals that we can assist with. 【Issues】 "I want to prevent heat loss from the second and third layers of insulation." "I want to achieve energy-saving operation by preventing heat loss." "I want to make the furnace shell space more compact." 【Solutions】 Change the insulation material used as a backup for the heater. Use high-performance insulation material for the second layer. 【Results】 By adopting high-performance insulation material, a reduction in the amount of heat dissipated from the furnace is expected. *With the same thickness setting as calcium silicate board t5mm, the radiative heat amount is reduced by approximately 50%. ~According to board manufacturer catalog values~
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Would you like to review and improve your equipment? Industrial electric heaters.

An example of solving a problem by changing the heating element is published!

As a manufacturer of industrial electric heaters, we would like to introduce some improvement proposals that we can assist with. 【Issues】 "I want to increase capacity with the same area." "I want to eliminate temperature unevenness (improve heat uniformity)." "I want to increase the heating speed." 【Solution】 Change the heater using round wire coil heating elements to a heater using strip heating elements. 【Results】 ■ By covering the entire area of the insulation material with heating elements, uniform heat treatment can be achieved. ■ Compared to heaters using round wire coil heating elements, it is possible to input more than twice the wattage. We have received feedback from customers stating, "The radiation efficiency has improved," and "Installation was easy, just by changing the fitting."

  • Ceramic Heater
  • Other heaters
  • Industrial Furnace

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1.jpg

Would you like to review and improve your equipment? Industrial electric heaters.

An example of solving a problem by changing the insulation material used for the heater's backup!

As a manufacturer of industrial electric heaters, we would like to present some improvement proposals that we can assist with. 【Issues】 "I want to prevent heat loss from the second and third layers of insulation." "I want to achieve energy-saving operation by preventing heat loss." "I want to make the furnace shell space more compact." 【Solutions】 Change the insulation material used as a backup for the heater. Use high-performance insulation material for the second layer. 【Results】 By adopting high-performance insulation material, a reduction in the amount of dissipated heat from the furnace is expected. *With the same thickness setting as calcium silicate board at 5mm, the radiated heat amount is reduced by approximately 50%. ~According to board manufacturer catalog values~

  • Ceramic Heater
  • Other heaters
  • Industrial Furnace

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1.jpg

Would you like to review and improve the equipment? (Technical Testing Edition)

We would like to introduce a case where a heater manufacturer, Seitokusha, is working on technical tests as part of the improvements to the equipment and products that our customers are actually implementing!

[Testing Examples] 1. Glass Fiber Organic Residue Test In the production of glass fibers, it is essential to burn off the organic materials in a drying oven. However, there was interest in whether it could be effectively burned off using our hot air generation equipment. After several discussions, an opportunity arose for a company visit, during which we operated the equipment as part of a factory tour and conducted a simple pattern test. If you contact us in advance, it is possible to check the availability of the equipment and conduct a simple test. 2. Surface Temperature Comparison Test Under High-Temperature Atmosphere In the equipment used by the customer, there is a risk of electric leakage when the surface temperature of the heater becomes high. Therefore, the specifications were changed to enhance the heat dissipation effect, and both old and new heaters were tested under the same conditions to measure and compare their surface temperatures. The results showed that by enhancing the heat dissipation effect, there was a tendency for the surface temperature of the heater to decrease. This time, due to temperature differences depending on the measurement method, it is necessary to consider new challenges regarding measurement methods in relation to actual furnace measurements, and we are currently working on this.

  • Ceramic Heater
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  • Industrial Furnace

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Related catalog(2)

A must-see for those struggling with heat treatment! Selection guide.

A must-see for those struggling with heat treatment! Selection guide.

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Chodokusha Co., Ltd. - Company Overview

Chodokusha Co., Ltd. - Company Overview

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Notice of additional compatible cameras for the Elua 7.6 series.

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  • PRODUCT

The following cameras are supported in the Elua 7.6 series. Product introduction: https://aileunsys.co.jp/b01_aileun.html Compatible camera list: https://aileunsys.co.jp/aileun/compatible_camera.html Newly added: - Manufacturer: DAHUA Model number (1 model): DH-IPC-HFW2449TLN-S-PRO

Aug 08, 2025

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Notice of Summer Vacation

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  • COMPANY

Dear Valued Customers, Thank you very much for your continued support. We would like to inform you that our company will be closed for summer vacation from Wednesday, August 13, 2025, to Friday, August 15, 2025. We will resume normal operations on Monday, August 18. We appreciate your understanding and cooperation.

Aug 08, 2025

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[Limited Time] Learn how to advance "Realistic DX"! Special event "Monozukuri DX CAMP" for small and medium-sized manufacturing businesses!

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Technoa Co., Ltd. (Headquarters: Gifu City, Gifu Prefecture, Representative Director: Koji Yamazaki) will hold a limited-time summer special event, "Monozukuri DX CAMP," from Saturday, August 9, 2025, to Saturday, August 23, 2025. Small and medium-sized manufacturing companies face challenges such as a shortage of specialized personnel and a lack of know-how and information, which act as barriers to promoting DX (digital transformation). This event will provide a step-by-step approach to "realistic DX," based on the know-how accumulated by Technoa while supporting the DX transformation of small and medium-sized manufacturing companies. It will be structured as DAY.1 to DAY.5, offering an opportunity for skill development during the summer break and supporting the learning and growth of small and medium-sized manufacturers. For more details, please refer to the related link.

Aug 08, 2025

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Solve the challenges of large-scale processing! Updated solution page to achieve high quality and short delivery times.

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  • PRODUCT

JOHNAN has updated a webpage summarizing the selection points to solve various challenges in large-scale processing (quality maintenance, short delivery times, costs). This article introduces the challenges faced in large-scale processing based on years of knowledge and experience, as well as the key points for choosing the optimal contractor that balances quality and short delivery times. If you are looking for a reliable contractor, please make use of our "Large-Scale Processing Solutions." ▼For more details "Large-Scale Processing Solutions to Achieve Product Quality and Short Delivery Times" https://www.johnan.com/solution/process/processing-assembly/post_8.html

Aug 08, 2025

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Notice of Summer Vacation

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Thank you very much for your continued support. We sincerely apologize for the inconvenience, but our company will be closed for summer vacation during the following period. 【Closure Period】 From Saturday, August 9, 2025, to Thursday, August 14, 2025. We will resume normal business operations on Friday, August 15. We appreciate your understanding during this time and apologize for any inconvenience caused.

Aug 08, 2025

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  • ケーブルマーキングや銘板などに! 耐水性 耐薬性 耐熱性 耐擦過性 ブラザー独自構造のラミネートラベル 実物ラベル サンプルプレゼント!
  • 義務化された熱中症対策に取り組む製造現場、工場、物流倉庫へ 排気熱風なく※室温-4.1℃の冷風を 工事不要で暑さ対策 気化式スポットクーラー Pure Drive ピュアドライブ ※環境条件…室温35℃/湿度50%/風量「中」
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