TriboForm Customer Case Study: Improvement of Springback Accuracy at 1180 MPa

Achieving a new level of simulation accuracy! Simulating friction and lubrication conditions.

TriboForm is software that can quickly simulate the coating of molds, lubrication, surface characteristics of materials, friction of new sheet materials, and ultimately the quality of products in the press forming process. By considering the effects of tribology more realistically, it enables a new level of simulation accuracy. TriboForm products enhance the AutoForm product line. 【Features】 ■ Accurate representation of complex tribological phenomena ■ Simulation, display, and evaluation of friction and lubrication conditions ■ Easy integration with representative simulation software ■ Avoid costly mold modifications during trials and production *For more details, please refer to the PDF materials or feel free to contact us.

• Press Dies
• Mold Design
• Stress Analysis

Simulating friction and lubrication conditions in press forming! Accurately reproducing complex tribological phenomena! [Free seminar ongoing]

In press forming simulation, friction becomes a crucial key. On the other hand, to obtain more realistic and reliable simulation results, it is necessary to accurately reproduce tribological effects. However, accurately reproducing the above and incorporating it into the simulation has been challenging. As an approach to this complex area, we propose TriboForm. This software allows for the construction of friction models that correspond to real conditions by varying surface pressure, speed, strain, and temperature. Therefore, it leads to higher accuracy in simulations compared to the conventional Coulomb friction model. 【Features】 ■ Accurately reproduces complex tribological phenomena ■ Efficient simulation, visualization, and evaluation of friction and lubrication conditions ■ Easily integrates with representative simulation software ■ Improves the accuracy of press forming simulations ■ Reduces the number of costly mold modifications in trials and production, etc. *For more details, please download the PDF or contact us.

• Press Dies
• Other Auto Parts

Volvo Car Corporation has adopted TriboForm for the door inner of the new Volvo XC90 to achieve its goals.

**Impact of Introducing TriboForm** By improving the prediction accuracy of strain, flow, and springback, we achieve "shortened development time," "reduced development costs," and "increased ROI (return on investment)."

• Other analyses

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Fukuda's new flagship model. - Masterless type (FLA-0200 series) - General type (FLA-0201 series) Two models of air leak testers. With the mastering correction function, high-precision measurements can be achieved in a short time. Please take a look at the catalog.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is kept to a minimum. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

What is an Air Leak Tester? An "Air Leak Tester" is a device that pressurizes the inside (or outside) of a sealed workpiece with air and determines the presence of leaks based on pressure changes. When a master with no leaks and a workpiece with leaks are pressurized, the pressure on the workpiece side decreases, creating a pressure difference between the two. By measuring this pressure difference, the presence of leaks can be determined. Generally, differential pressure air leak testing is widely used, but Fukuda also offers products that utilize direct pressure leak testing and flow meters according to the leak rate, in addition to differential pressure leak testers. Since the air leak tester uses air as the measurement medium, it incurs no running costs and is environmentally friendly.