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Leave everything from the production of all types of rolls to surface treatment to us!

Leave all aspects of manufacturing and surface treatment of various rolls used for shaping and secondary processing of films and sheets, such as extruders, coaters, printers, and stretchers, to us! We can sketch, CAD design, and manufacture rolls currently in use. We will also investigate and reproduce surface treatments. 【Features】 ◆ Capable of processing micron-level G polishing required for coater rolls and others ◆ Vertical polishing with a super mirror finish of 0.05S or less is also possible ◆ Surface treatments such as Tef-Lock treatment to prevent dirt adhesion and Cro-Amol treatment for high hardness are also available.

• Extrusion Machine
• Coater

It is possible to consistently produce heat transfer circulation rolls, which are essential for film manufacturing and lamination processing lines, from iron core production to surface treatment.

A preheating and cooling roll is a roll that manages the surface temperature by circulating a heat medium such as water or oil inside the roll, serving the purpose of heating or cooling substrates like films and sheets. There are different internal structures, including single-tube type, double-tube type, and triple-tube type. The single-tube type has a hollow interior, and depending on whether the inlet and outlet are the same or different, it uses either a single or double rotary joint. While the single-tube type is cheaper to manufacture due to its simple structure, it has the drawback that as the roll size increases, it requires more heat medium for preheating and cooling, and the heat medium tends to stagnate, leading to uneven surface temperatures. The double-tube and triple-tube types have an internal tube placed inside the outer cylindrical pipe of the roll, allowing the heat medium to flow through the gaps between the pipes. This structure can limit the amount of heat medium to the flow paths, and since the heat medium flows through the gap between the outer and inner tubes, it can efficiently preheat and cool with less variation in surface temperature. If the inlet and outlet are different, it is structured as a double-tube type; if they are the same, it is structured as a triple-tube type.

• Contract manufacturing

This is an amorphous chrome plating that has improved heat resistance, which has been considered unsuitable for use at high temperatures.

It has an amorphous structure and possesses different characteristics from conventional crystalline coatings. Through heat treatment, its hardness can reach up to a maximum of Hv 1800, which is about twice that of hard chrome plating. While both chrome amorphous and hard chrome plating experience softening of hardness when used at high temperatures, chrome amorphous, which has reached its maximum hardness through heat treatment, can maintain a hardness of around Hv 1000 even when used at 600 degrees. Additionally, unlike chrome plating, which does not return to its original hardness after being used at high temperatures, chrome amorphous returns to its original hardness each time it cools to room temperature, making it suitable for use at high temperatures.

• nozzle

The durability and heat resistance of non-stick, high-release plating Tef-Lock have been significantly improved, making it possible to use it at 300℃!

- Our unique high-performance composite surface treatment combines the high hardness, wear resistance, and electrical conductivity of hard chrome plating with the non-stick properties, lubricity, low friction, and release properties of fluororesin. - Tef-Lock α maintains a stable surface without decomposition of the resin component even in high-temperature environments of 300°C, demonstrating excellent durability (conventional Tef-Lock has a heat resistance temperature of around 250°C). - In friction tests at high temperatures of 300°C, Tef-Lock α shows 2.4 times the durability of conventional Tef-Lock and approximately 7 times the durability compared to typical nickel plating combined with fluororesin.

• Resin mold
• Food Conveyor Equipment
• Filling and bottling machines

Total supplier of hard chrome plating and precision rolls!

Total supplier of hard chrome plating and precision rolls "Otech Co., Ltd. Company Profile Comprehensive Catalog Digest Version"

• Processing Contract
• Surface treatment contract service

High-performance composite surface treatment technology! Self-lubricating chrome plating applicable to a wide range of metal materials.

"Teff Rock" is a high-performance composite surface treatment technology that combines the excellent mechanical properties of hard chrome plating, such as high hardness and wear resistance, with the non-stick properties and excellent release characteristics of fluoropolymer resin. This case study collection introduces processing examples of plastic molded parts such as spindles and hoppers, as well as food and medical-related components and packaging machine parts. [Applications] ■ Plastic and rubber molded parts ■ Metal molded parts ■ Food and medical-related components ■ Packaging machine parts For more details, please refer to the catalog or feel free to contact us.

• Metal bearings
• Surface treatment contract service

The pinhole inspection for packaging engineering is fully automated, eliminating packaging defects based on certain quality standards. The judgment results and operational status can be managed via a monitor screen. - Quantitative management of quality standards for the pinhole inspection process - Ensuring the quality of the product's shelf life - Establishing evaluation criteria for the manufacturing process, achieving quantitative quality assurance - Slim and space-saving design that can be connected to existing production lines - Quick changeover for product variety switching can be handled in a short time by exchanging chambers - Fully domestically produced, allowing for rapid maintenance and troubleshooting - Example target works: pillow packaging, packaged rice (packaged cooked rice), etc. *Please consult us regarding the use of this product for pharmaceuticals.

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Fukuda's new flagship model. - Masterless type (FLA-0200 series) - General type (FLA-0201 series) Two models of air leak testers. With the mastering correction function, high-precision measurements can be achieved in a short time. Please take a look at the catalog.

● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! With one molding process, different products with similar shapes or varying dimensions can be molded at the same time. This allows for the verification of multiple types in a short period.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.