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  3. REMBE
  4. Webinar: "Rupture Discs - A Small Piece of Metal, Supporting Daily Safety - A Success Story of Masterful Technology"
SEMINAR_EVENT
  • Jul 05, 2021
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Jul 05, 2021

Webinar: "Rupture Discs - A Small Piece of Metal, Supporting Daily Safety - A Success Story of Masterful Technology"

REMBE REMBE
On July 7th (Wednesday), Mr. David Rasche from REMBE's headquarters, specializing in special applications and pressure relief, will give a lecture on the following topics: ● The history of rupture discs ● Advantages compared to safety valves ● Selection of rupture discs ● Typical applications of rupture discs in pressure relief The lecture title is "Rupture Discs – A bit of metal but your daily lifesaver – success story of a technical genius." In today's world, safety is essential. To further promote the exchange of information and interaction regarding safety concepts, we will hold the REMBE Safety Days Digital Home Edition. This webinar is aimed at engineers, planners, operators, technicians, maintenance and safety inspectors, technical specialists, and inspectors. This webinar will be conducted in English. Please register at safetydays@rembe.de or use the form at the link below.
Date and time Wednesday, Jul 07, 2021
08:15 PM ~ 09:00 PM
Capital
Entry fee Free
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Flyer_REMBE_Safety_Days_Digital_Home_Edition_01.pdf[190305]

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star.jpg

Pressure Relief | STAR Type Tensile Rupture Disk

Low rupture height and high performance.

The STAR type is a high-performance tensile rupture disk with a low burst height, robust design, and a unique star-shaped opening pattern in a three-layer structure. The STAR type is suitable for low to high pressure and accommodates a wide range of processes. It meets the necessary processes in the oil and gas, chemical, and pharmaceutical industries, and its unique structure provides excellent performance and durability even in harsh operating environments where other types of rupture disks may burst prematurely. The STAR type has a long lifespan, minimizing the costs associated with replacements and downtime. 【Benefits of Use】 ★ Robust, low burst height design – Ensures excellent performance and long lifespan even under pressure cycling or vacuum conditions. ★ Excellent corrosion resistance and high cost-effectiveness – The rupture layer, which plays a critical role, does not come into contact with the process media, allowing for the use of various materials without affecting performance, leading to overall cost reduction. ★ Easy installation and reduced holder costs due to the unique star-shaped structure and low burst height design. ★ Minimal risk of fragment dispersion even under high burst pressure.

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SFD.JPG

Pressure Relief | SFD Type Tension Type Rupture Disk

Contributing to reduced downtime through the use of cutting-edge CPL technology.

The SFD type (S = Sublimated; FD = Forward) is a versatile rupture disk suitable for use under various process conditions. It is manufactured using REMBE's proprietary "Contour Precision Laser Ring (CPL) technology," which eliminates common industrial concerns such as early rupture due to mechanical scoring, corrosion of the scored area, and pinholes. If unexpected issues arise, costly downtime may occur. The CPL technology extends the lifespan of the rupture disk, ensuring the highest quality and precise rupture operation control even under the most severe environmental conditions. 【Benefits of Use】 ★ Low burst pressure design – Excellent protection for safety valves ★ Suitable for gas, two-phase flow, and viscous media, maximizing the number of installation locations ★ Capable of accommodating a wide range of process conditions – Using the same type of rupture disk leads to significant benefits in installation, procurement, and maintenance inspections ★ The manufacturing method using precision laser technology reduces downtime caused by early rupture due to mechanical scoring, corrosion of the scored area, and pinholes.

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ZW000.jpg

Pressure Relief | ZW Type Bidirectional Rupture Disk

2-in-1 Rapture Disk

The two-direction rupture disk type ZW opens in one direction in the case of specified excess pressure and in the other direction in the case of vacuum. It is primarily used in storage tanks for processes involving gases or liquids. The rupture disk allows for an operating pressure ratio of 80% (*) in the excess pressure direction and 70% (*) in the vacuum direction. The ZW type can be equipped with an optional burst signal device that includes a proximity sensor. When the rupture disk bursts in one of the two directions, it sends a burst signal to the process control system connected to the SNR. By combining the function principle of the buckling pin inverted rupture disk type KUB and the three-layer tensile rupture disk type ODV, one rupture disk can respond to two different pressure values. * This varies depending on each application.

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2022-01-31_11h50_36.png

Pressure Relief | KUB V-Type Rupture Disk

High airtightness and a design that is difficult to leak! A suitable inverted rupture disk for isolating safety valves.

The "KUB V-type" protects safety valves from corrosive or sticky process media by installing a rupture disk before the inlet of the safety valve. It has been certified for durability against back pressure of up to 135% of the specified burst pressure (*), and it allows for safety valve testing on-site without the need for removal for maintenance. During normal operation, the safety valve is isolated from the process media, allowing for the use of safety valves made from inexpensive materials. 【Features】 ■ Extended lifespan of safety valves and longer intervals between after-service ■ Reduced maintenance inspection costs for safety valves ■ Use of safety valves made from inexpensive materials is possible ■ High airtightness and a design that minimizes leakage * This varies depending on each application. * For more details, please refer to the PDF materials or feel free to contact us.

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ODV.JPG

Pressure Relief | ODV Type Tensile Rupture Disk

High performance for low pressure applications

The ODV type is a three-layer structure tensile rupture disk designed primarily for low to medium pressure applications. The three-layer structure consists of an upper rupture layer (O), a seal membrane layer (D), and a vacuum support layer (V) facing the process. It provides a high level of performance and durability, making it a cost-effective solution for a wide range of process conditions. The rupture layer, which plays a crucial role in determining the rupture pressure for accurate full-bore rupture release, is manufactured using REMBE's unique production process with precision laser technology. The ODV type is an excellent pressure relief solution for process conditions across various industries. It can operate under conditions with a relief pressure as low as 0.05 bar g, making it suitable for gas, vapor, liquid, and two-phase flow applications. The tensile rupture disk ODV type, which can be mounted at a seat angle of 30°, features a design that prevents fragment dispersion and is available in nominal diameter sizes from DN20 to DN600 (3/4"-24"), making it an ideal solution to meet various process conditions. 【Applications】 ★ Power plants, turbines, condensers, chemical industry, petrochemical industry, process vessels, chemical reactors, storage tanks, refineries, etc.

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ikb.JPG

Pressure relief | IKB type inverted rupture disk

Minimization of downtime and exceptional performance through advanced CPL technology.

The IKB type is a cost-effective inverted rupture disk suitable for various applications and a wide range of processes. It provides diverse solutions tailored to the needs of the entire plant. The IKB type rupture disk is specially designed to protect pressure vessels, piping systems, gas cylinders, reactors, and more from overpressure. The IKB type is a unique inverted rupture disk manufactured using REMBE's proprietary "Contour Precision Laser Ring (CPL) technology." This technology ensures the highest quality and precise burst operation control even under the most extreme environmental conditions. The IKB type features precision sublimation processing that does not affect the crystalline structure of the material, resulting in a disk design with no fragment dispersion at the full bore opening. It has a 95%* operating pressure ratio, excelling in harsh high-cycle applications and enabling the longevity of the plant. *May vary depending on the application.

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UKB-LS.JPG

Pressure Relief | UKB-LS Type Rupture Disk

Helium leak tested high airtightness rupture disk.

The UKB LS consists of a customizable housing, an inverted rupture disk, and a three-section knife. When the specified burst pressure is reached, the rupture disk bursts open towards the knife. This design allows for the lowest burst pressure while also enabling high vacuum conditions. The rupture disk and housing are micro-welded, and all components are made of metal, ensuring maximum airtightness. A maximum leakage rate of 10^-10 is achievable. With various types of connections available, we provide pressure relief units that perfectly fit any application, including high-purity processes. Despite the numerous variations, several "standard" sizes have been established over the past few decades for installation between commercially available flanges.

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BT001.jpg

Pressure Relief | BT Type Rupture Disk

Long-selling classic Rapture Disc

This is a representative rupture disk developed several decades ago. Even today, this tension-type rupture disk is widely used in simple applications that handle medium to high pressure, such as pumps in the hydraulic, chemical, and petrochemical industries. The standard operating pressure ratio is 70%* of the minimum burst pressure. The burst pressure is determined by the thickness of the material and its tensile strength. It also accommodates the incorporation of a vacuum support layer with full vacuum resistance. 【Benefits of Use】 ★ Easy to use ★ Wide range of materials can be used *It may vary for special applications.

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CBS001.jpg

Pressure Relief | CBS Type Rupture Disk

Protective for CBS type intermodal transport tank container with a tension type rupture disk.

The CBS type rupture disk protects intermodal transport tank containers, which have particularly high demands for heat resistance, corrosion resistance, and airtightness in pressure relief devices (rupture disks). It is used additionally below safety valves (e.g., valves manufactured by Fort Vale) to protect the safety valve from corrosion caused by the product and to ensure the airtightness of the safety valve. The operating pressure ratio of the rupture disk is 80% of the minimum burst pressure*, and it can be directly mounted between flanges, opening in a star shape with no fragment dispersion. It is fully compatible with vacuum and overpressure applications and can be used with liquid or gaseous media. The CBS type design has the highest level of airtightness and is mounted with a protective ring located below the outlet gasket. To enhance corrosion resistance, it is also possible to add a lining on top of the inlet gasket if necessary. *This may vary for special applications.

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KUB Clean.jpg

Pressure relief | KUB clean type rupture disk

Corresponding to a high standard of sanitary measures.

KUB Clean has set a new standard in the field of sanitary rupture disks. KUB Clean completely eliminates leaks and boasts excellent durability, resulting in a product that is impeccable for sanitary use. The most outstanding feature: KUB Clean can be easily installed on existing Tri-Clamp flange systems, meeting all requirements for sanitary design and is ideal for CIP and SIP. The surface of the sealing membrane is smooth, and it can be directly attached to the Tri-Clamp flange system with the seal integrated, eliminating any grooves, recesses, or notches that could trap dirt or production residues during production or cleaning cycles. Therefore, KUB Clean is ideal for aseptic and sanitary applications.

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Pressure Relief | KUB Type Rupture Disk

Reusable rupture disk. [Exhibiting at INCHEM TOKYO 2025]

The KUB type is a long-lasting rupture disk. The KUB type is a special rupture disk that is extremely robust and high-performance, with the burst pressure defined by the Euler formula's buckling load calculation method. Unlike rupture disks manufactured by weakening part of the material, it is a product of REMBE's unique high technology that incorporates a buckling pin for precise full bore opening. Additionally, it features a smooth surface without weakened areas in the disk material, making it very robust and eliminating the risk of damage from misoperation, incorrect installation, or drops (from a height of about 1 meter). With a two-layer structure consisting of a seal membrane layer and a burst layer, the surface of the seal membrane layer that comes into contact with the process medium is smooth and free of scratches. It uses a highly sealable diaphragm, minimizing the risk of damage due to corrosion. The KUB type, with a maximum operating pressure ratio of 98%*, is designed to be strong against metal fatigue not only for high-pressure applications but also under harsh process conditions for gas, steam, liquid, and two-phase flow applications. Its unique manufacturing method allows it to be used even for liquid-only applications, greatly diversifying installation locations and simplifying installation, maintenance inspections, and procurement processes. *Varies by application.

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Related catalog(7)

Product Information | English | ZW Type Two-Way Rupture Disk

Product Information | English | ZW Type Two-Way Rupture Disk

PRODUCT
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Product Information | English | STAR Type Tensile Rupture Disk

Product Information | English | STAR Type Tensile Rupture Disk

PRODUCT
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Contact this catalog

Product Information | Japanese | SFD Type Tensile Rupture Disk

Product Information | Japanese | SFD Type Tensile Rupture Disk

PRODUCT
  • E-book viewing
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Product Information | English | ODV Type Tensile Rupture Disk

Product Information | English | ODV Type Tensile Rupture Disk

PRODUCT
  • E-book viewing
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Product Information | English | IKB Type Inverted Rupture Disk

Product Information | English | IKB Type Inverted Rupture Disk

PRODUCT
  • E-book viewing
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Product Information | Japanese | KUB Type Inverted Rupture Disk

Product Information | Japanese | KUB Type Inverted Rupture Disk

PRODUCT
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Product Information | Japanese | IKB Type Inverted Rupture Disk

Product Information | Japanese | IKB Type Inverted Rupture Disk

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We will jointly exhibit with U.M.I at Nepcon Japan (16th Micro Processing Expo) from January 21 to 23, 2026.

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We will be exhibiting Polysera, jointly developed by Otsuka Chemical and U.M.I., at this exhibition. Polysera not only features excellent microfabrication capabilities, characteristic of POTICON sheet materials, but also possesses high dielectric strength, making it suitable for inspection jigs for electronic components such as semiconductors that require fine and precise processing. On the day of the exhibition, we will showcase finely processed products, so please take this opportunity to stop by.

Dec 17, 2025

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We will exhibit at the 40th NePCON Japan - Electronics Development and Manufacturing Expo - from January 21 (Wednesday) to January 23 (Friday), 2026.

  • NEW
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Ito Machinery Co., Ltd., a subsidiary of Omori Chrome Industry Co., Ltd., will exhibit at the "40th NEPCON Japan - Electronics Development and Manufacturing Expo" held at Tokyo Big Sight. The company will be showcasing within the booth of "Hitachinaka Tech Center, Inc." They plan to introduce custom-made products realized with their trademarked product "Benri Traverse." This exhibition features world-leading electronic components, materials, and manufacturing, assembly, and inspection equipment that support the multifunctionality and high performance of electronic devices. It has established itself as a venue for business discussions with domestic and international manufacturers of electronics, semiconductors, sensors, electronic components, and automotive and electrical equipment. We sincerely look forward to your visit.

Dec 17, 2025

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We will be exhibiting at the "New Functional Materials Exhibition 2026" from January 28 (Wednesday) to January 30 (Friday), 2026.

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  • SEMINAR_EVENT

Comprehensive Exhibition of Functional Materials Creating "New" Added Value Exhibition: New Functional Materials Exhibition 2026 Booth Number: 3W-F25, 3W-F28 Exhibition Zone: Non-woven Fabric and Functional Paper Zone Exhibition Booth: Japan Non-woven Fabric Association Hirose Paper is a pioneer in high-performance wet non-woven fabrics using synthetic fibers, and we will showcase our main products, including "PPS Non-woven Fabric," "PET Non-woven Fabric," and "Polyolefin Non-woven Fabric." Additionally, this year we plan to introduce for the first time a wet non-woven fabric made from 100% POM (Polyoxymethylene) resin, which has been successfully commercialized globally. POM non-woven fabric is a unique product that boasts high strength, high durability, excellent chemical resistance, low water absorption, quick drying, and hygienic properties, unlike any non-woven fabric available before. You can register for your visit at the following URL. We sincerely look forward to your attendance. https://unifiedsearch.jcdbizmatch.jp/nanotech2026/jp/invitation/dJ1budN2FOGjBaTFo-bZpw

Dec 17, 2025

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Notice of Participation in the "New Functional Materials Exhibition 2026" from January 28 (Wednesday) to January 30 (Friday), 2026.

  • NEW
  • SEMINAR_EVENT

Ichikawa Techno Fabrics Co., Ltd. will be exhibiting at the "New Functional Materials Exhibition 2026" held at Tokyo Big Sight. This exhibition will bring together many products and technologies essential for manufacturing, from materials to processing and devices. Numerous visitors with specific needs seeking solutions to various challenges will attend. Collaboration proposals among exhibitors, as well as between visitors and exhibitors, will also be active. At our booth, we plan to showcase "industrial felt." We look forward to your visit.

Dec 16, 2025

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8th Safety Labeling and Human Resource Development Contest Award Ceremony and Safety Exchange Meeting

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The winners of the 8th "Safety Labeling and Human Development Contest" hosted by Max Corporation have been decided. Along with this award ceremony, we will hold a "Safety Exchange Meeting" where each company will present and share their daily safety activities. 【Agenda (Tentative)】 - Award ceremony for the 8th "Safety Labeling and Human Development Contest" - Report on safety activities (from two winning companies) - Lecture on workplace safety activities - Exchange of information on safety activities and labeling, etc. This is a valuable opportunity to learn about the initiatives and safety labeling of other companies! We encourage your participation.

Dec 16, 2025

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