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  3. REMBE
  4. Webinar: "Rupture Discs - A Small Piece of Metal, Supporting Daily Safety - A Success Story of Masterful Technology"
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  • Jul 05, 2021
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Jul 05, 2021

Webinar: "Rupture Discs - A Small Piece of Metal, Supporting Daily Safety - A Success Story of Masterful Technology"

REMBE REMBE
On July 7th (Wednesday), Mr. David Rasche from REMBE's headquarters, specializing in special applications and pressure relief, will give a lecture on the following topics: ● The history of rupture discs ● Advantages compared to safety valves ● Selection of rupture discs ● Typical applications of rupture discs in pressure relief The lecture title is "Rupture Discs – A bit of metal but your daily lifesaver – success story of a technical genius." In today's world, safety is essential. To further promote the exchange of information and interaction regarding safety concepts, we will hold the REMBE Safety Days Digital Home Edition. This webinar is aimed at engineers, planners, operators, technicians, maintenance and safety inspectors, technical specialists, and inspectors. This webinar will be conducted in English. Please register at safetydays@rembe.de or use the form at the link below.
Date and time Wednesday, Jul 07, 2021
08:15 PM ~ 09:00 PM
Capital
Entry fee Free
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Flyer_REMBE_Safety_Days_Digital_Home_Edition_01.pdf[190305]

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star.jpg

Pressure Relief | STAR Type Tensile Rupture Disk

Low rupture height and high performance.

The STAR type is a high-performance tensile rupture disk with a low burst height, robust design, and a unique star-shaped opening pattern in a three-layer structure. The STAR type is suitable for low to high pressure and accommodates a wide range of processes. It meets the necessary processes in the oil and gas, chemical, and pharmaceutical industries, and its unique structure provides excellent performance and durability even in harsh operating environments where other types of rupture disks may burst prematurely. The STAR type has a long lifespan, minimizing the costs associated with replacements and downtime. 【Benefits of Use】 ★ Robust, low burst height design – Ensures excellent performance and long lifespan even under pressure cycling or vacuum conditions. ★ Excellent corrosion resistance and high cost-effectiveness – The rupture layer, which plays a critical role, does not come into contact with the process media, allowing for the use of various materials without affecting performance, leading to overall cost reduction. ★ Easy installation and reduced holder costs due to the unique star-shaped structure and low burst height design. ★ Minimal risk of fragment dispersion even under high burst pressure.

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SFD.JPG

Pressure Relief | SFD Type Tension Type Rupture Disk

Contributing to reduced downtime through the use of cutting-edge CPL technology.

The SFD type (S = Sublimated; FD = Forward) is a versatile rupture disk suitable for use under various process conditions. It is manufactured using REMBE's proprietary "Contour Precision Laser Ring (CPL) technology," which eliminates common industrial concerns such as early rupture due to mechanical scoring, corrosion of the scored area, and pinholes. If unexpected issues arise, costly downtime may occur. The CPL technology extends the lifespan of the rupture disk, ensuring the highest quality and precise rupture operation control even under the most severe environmental conditions. 【Benefits of Use】 ★ Low burst pressure design – Excellent protection for safety valves ★ Suitable for gas, two-phase flow, and viscous media, maximizing the number of installation locations ★ Capable of accommodating a wide range of process conditions – Using the same type of rupture disk leads to significant benefits in installation, procurement, and maintenance inspections ★ The manufacturing method using precision laser technology reduces downtime caused by early rupture due to mechanical scoring, corrosion of the scored area, and pinholes.

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ZW000.jpg

Pressure Relief | ZW Type Bidirectional Rupture Disk

2-in-1 Rapture Disk

The two-direction rupture disk type ZW opens in one direction in the case of specified excess pressure and in the other direction in the case of vacuum. It is primarily used in storage tanks for processes involving gases or liquids. The rupture disk allows for an operating pressure ratio of 80% (*) in the excess pressure direction and 70% (*) in the vacuum direction. The ZW type can be equipped with an optional burst signal device that includes a proximity sensor. When the rupture disk bursts in one of the two directions, it sends a burst signal to the process control system connected to the SNR. By combining the function principle of the buckling pin inverted rupture disk type KUB and the three-layer tensile rupture disk type ODV, one rupture disk can respond to two different pressure values. * This varies depending on each application.

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2022-01-31_11h50_36.png

Pressure Relief | KUB V-Type Rupture Disk

High airtightness and a design that is difficult to leak! A suitable inverted rupture disk for isolating safety valves.

The "KUB V-type" protects safety valves from corrosive or sticky process media by installing a rupture disk before the inlet of the safety valve. It has been certified for durability against back pressure of up to 135% of the specified burst pressure (*), and it allows for safety valve testing on-site without the need for removal for maintenance. During normal operation, the safety valve is isolated from the process media, allowing for the use of safety valves made from inexpensive materials. 【Features】 ■ Extended lifespan of safety valves and longer intervals between after-service ■ Reduced maintenance inspection costs for safety valves ■ Use of safety valves made from inexpensive materials is possible ■ High airtightness and a design that minimizes leakage * This varies depending on each application. * For more details, please refer to the PDF materials or feel free to contact us.

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ODV.JPG

Pressure Relief | ODV Type Tensile Rupture Disk

High performance for low pressure applications

The ODV type is a three-layer structure tensile rupture disk designed primarily for low to medium pressure applications. The three-layer structure consists of an upper rupture layer (O), a seal membrane layer (D), and a vacuum support layer (V) facing the process. It provides a high level of performance and durability, making it a cost-effective solution for a wide range of process conditions. The rupture layer, which plays a crucial role in determining the rupture pressure for accurate full-bore rupture release, is manufactured using REMBE's unique production process with precision laser technology. The ODV type is an excellent pressure relief solution for process conditions across various industries. It can operate under conditions with a relief pressure as low as 0.05 bar g, making it suitable for gas, vapor, liquid, and two-phase flow applications. The tensile rupture disk ODV type, which can be mounted at a seat angle of 30°, features a design that prevents fragment dispersion and is available in nominal diameter sizes from DN20 to DN600 (3/4"-24"), making it an ideal solution to meet various process conditions. 【Applications】 ★ Power plants, turbines, condensers, chemical industry, petrochemical industry, process vessels, chemical reactors, storage tanks, refineries, etc.

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ikb.JPG

Pressure relief | IKB type inverted rupture disk

Minimization of downtime and exceptional performance through advanced CPL technology.

The IKB type is a cost-effective inverted rupture disk suitable for various applications and a wide range of processes. It provides diverse solutions tailored to the needs of the entire plant. The IKB type rupture disk is specially designed to protect pressure vessels, piping systems, gas cylinders, reactors, and more from overpressure. The IKB type is a unique inverted rupture disk manufactured using REMBE's proprietary "Contour Precision Laser Ring (CPL) technology." This technology ensures the highest quality and precise burst operation control even under the most extreme environmental conditions. The IKB type features precision sublimation processing that does not affect the crystalline structure of the material, resulting in a disk design with no fragment dispersion at the full bore opening. It has a 95%* operating pressure ratio, excelling in harsh high-cycle applications and enabling the longevity of the plant. *May vary depending on the application.

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UKB-LS.JPG

Pressure Relief | UKB-LS Type Rupture Disk

Helium leak tested high airtightness rupture disk.

The UKB LS consists of a customizable housing, an inverted rupture disk, and a three-section knife. When the specified burst pressure is reached, the rupture disk bursts open towards the knife. This design allows for the lowest burst pressure while also enabling high vacuum conditions. The rupture disk and housing are micro-welded, and all components are made of metal, ensuring maximum airtightness. A maximum leakage rate of 10^-10 is achievable. With various types of connections available, we provide pressure relief units that perfectly fit any application, including high-purity processes. Despite the numerous variations, several "standard" sizes have been established over the past few decades for installation between commercially available flanges.

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BT001.jpg

Pressure Relief | BT Type Rupture Disk

Long-selling classic Rapture Disc

This is a representative rupture disk developed several decades ago. Even today, this tension-type rupture disk is widely used in simple applications that handle medium to high pressure, such as pumps in the hydraulic, chemical, and petrochemical industries. The standard operating pressure ratio is 70%* of the minimum burst pressure. The burst pressure is determined by the thickness of the material and its tensile strength. It also accommodates the incorporation of a vacuum support layer with full vacuum resistance. 【Benefits of Use】 ★ Easy to use ★ Wide range of materials can be used *It may vary for special applications.

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CBS001.jpg

Pressure Relief | CBS Type Rupture Disk

Protective for CBS type intermodal transport tank container with a tension type rupture disk.

The CBS type rupture disk protects intermodal transport tank containers, which have particularly high demands for heat resistance, corrosion resistance, and airtightness in pressure relief devices (rupture disks). It is used additionally below safety valves (e.g., valves manufactured by Fort Vale) to protect the safety valve from corrosion caused by the product and to ensure the airtightness of the safety valve. The operating pressure ratio of the rupture disk is 80% of the minimum burst pressure*, and it can be directly mounted between flanges, opening in a star shape with no fragment dispersion. It is fully compatible with vacuum and overpressure applications and can be used with liquid or gaseous media. The CBS type design has the highest level of airtightness and is mounted with a protective ring located below the outlet gasket. To enhance corrosion resistance, it is also possible to add a lining on top of the inlet gasket if necessary. *This may vary for special applications.

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KUB Clean.jpg

Pressure relief | KUB clean type rupture disk

Corresponding to a high standard of sanitary measures.

KUB Clean has set a new standard in the field of sanitary rupture disks. KUB Clean completely eliminates leaks and boasts excellent durability, resulting in a product that is impeccable for sanitary use. The most outstanding feature: KUB Clean can be easily installed on existing Tri-Clamp flange systems, meeting all requirements for sanitary design and is ideal for CIP and SIP. The surface of the sealing membrane is smooth, and it can be directly attached to the Tri-Clamp flange system with the seal integrated, eliminating any grooves, recesses, or notches that could trap dirt or production residues during production or cleaning cycles. Therefore, KUB Clean is ideal for aseptic and sanitary applications.

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Pressure Relief | KUB Type Rupture Disk

Reusable rupture disk. [Exhibiting at INCHEM TOKYO 2025]

The KUB type is a long-lasting rupture disk. The KUB type is a special rupture disk that is extremely robust and high-performance, with the burst pressure defined by the Euler formula's buckling load calculation method. Unlike rupture disks manufactured by weakening part of the material, it is a product of REMBE's unique high technology that incorporates a buckling pin for precise full bore opening. Additionally, it features a smooth surface without weakened areas in the disk material, making it very robust and eliminating the risk of damage from misoperation, incorrect installation, or drops (from a height of about 1 meter). With a two-layer structure consisting of a seal membrane layer and a burst layer, the surface of the seal membrane layer that comes into contact with the process medium is smooth and free of scratches. It uses a highly sealable diaphragm, minimizing the risk of damage due to corrosion. The KUB type, with a maximum operating pressure ratio of 98%*, is designed to be strong against metal fatigue not only for high-pressure applications but also under harsh process conditions for gas, steam, liquid, and two-phase flow applications. Its unique manufacturing method allows it to be used even for liquid-only applications, greatly diversifying installation locations and simplifying installation, maintenance inspections, and procurement processes. *Varies by application.

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Related catalog(7)

Product Information | English | ZW Type Two-Way Rupture Disk

Product Information | English | ZW Type Two-Way Rupture Disk

PRODUCT
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Product Information | English | STAR Type Tensile Rupture Disk

Product Information | English | STAR Type Tensile Rupture Disk

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Product Information | Japanese | SFD Type Tensile Rupture Disk

Product Information | Japanese | SFD Type Tensile Rupture Disk

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Product Information | English | ODV Type Tensile Rupture Disk

Product Information | English | ODV Type Tensile Rupture Disk

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Product Information | English | IKB Type Inverted Rupture Disk

Product Information | English | IKB Type Inverted Rupture Disk

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  • E-book viewing
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Product Information | Japanese | KUB Type Inverted Rupture Disk

Product Information | Japanese | KUB Type Inverted Rupture Disk

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Product Information | Japanese | IKB Type Inverted Rupture Disk

Product Information | Japanese | IKB Type Inverted Rupture Disk

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We will be exhibiting at J AGRI from May 22 (Wednesday) to May 24 (Friday), 2024, at Gran Messe Kumamoto.

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  • SEMINAR_EVENT

We will be exhibiting at the J AGRI (J Agri) / Agricultural Materials EXPO held at Gran Messe Kumamoto from May 22 (Wednesday) to May 24 (Friday), 2024. 【Booth Number】: B1-43 Outdoor Exhibition Area Japan's largest comprehensive exhibition for agriculture and livestock, Agricultural WEEK, will be renamed J AGRI starting in 2024. This is a place where you can actually see, touch, and compare products. At our booth, we will showcase our lightweight resin flooring boards "JULIGHT / SUPER JULIGHT / RAKURAKUBAN" along with new products. Starting with the agricultural-specific flooring board "RAKURAKUBAN," which can be easily laid in various scenes such as around greenhouses, agricultural work sites, temporary parking lots, for the movement of agricultural machinery and light trucks, and for protecting truck beds, there are various ways to use the lightweight resin flooring boards "JULIGHT / SUPER JULIGHT series." We offer a variety of sizes and protrusion shapes tailored to customer needs, and they are lightweight enough to be carried by hand, with excellent impact resistance, as well as superior water resistance, weather resistance, and durability, providing outstanding features not found in plywood or steel plates. We sincerely look forward to your visit.

May 08, 2026

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Exhibition Information : 28th INTERPHEX Week Tokyo

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  • SEMINAR_EVENT

Dear Sir or Madam, We hope this message finds you well and that your company continues to prosper. FUKUDA will be exhibiting at the 28th INTERPHEX Week Tokyo. At the exhibition, we will be showcasing 100% inspection equipment compliant with Container Closure Integrity Testing (CCIT) standards, as well as sampling inspection machines. We sincerely invite you to visit our booth at this opportunity and would greatly appreciate your attendance despite your busy schedule. Yours sincerely, [Dates] May 20 (Wed) - 22 (Fri), 2026 10:00-17:00 (JST) [Venue] Makuhari Messe, Japan 8 Hall Booth No. 41 - 36

May 08, 2026

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Exhibition Information : AUTOMOTIVE ENGINEERING EXPOSITION 2026 YOKOHAMA

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  • SEMINAR_EVENT

Dear Sir or Madam, We hope this message finds you well and that your company continues to prosper. FUKUDA will be exhibiting at the AUTOMOTIVE ENGINEERING EXPOSITION 2026 YOKOHAMA. At this exhibition, we will be showcasing testing equipment such as Air Leak Tester for EV and Equipment Mounted Type Hydrogen Leak Detector. We sincerely hope you will take this opportunity to visit us. Yours sincerely, [Official Site] https://aee.expo-info.jsae.or.jp/en/yokohama/ [DATES] Wednesday, May 27, through Friday, May 29, 2026 10:00 a.m. - 5:00 p.m. [VENUE] PACIFICO Yokohama, Exhibition Hall, Booth No. 274 ※Online Exposition Website:Tuesday, May 19, through Tuesday, June 9, 2026

May 08, 2026

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[Seminar] European and American manufacturers shifting from "EV Shift" to "HEV Shift"

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  • SEMINAR_EVENT

[Speaker] Toshio Fujimura, Ph.D. (Engineering) Representative, Touson Automotive Strategy Research Institute Automotive and Environmental Technology Strategy Analyst Visiting Professor, Aichi Institute of Technology [Former Toyota Motor Corporation] [Lecture Topics] <Chapter 1> Urgent Issue: CO2 Reduction Cannot Wait! <Chapter 2> Achieving a 48% Reduction in CO2 by 2030 Compared to 2019 is Impossible Without Carbon Neutrality in Fuels as Well as Electricity <Chapter 3> Technical Challenges in Electrification <Chapter 4> Pathways to Achieve a 48% Reduction in CO2 Emissions from Owned Vehicles by 2030 <Chapter 5> The Intentions Behind Electrification Strategies of Various Governments (Mainly in Europe, the U.S., and China) <Chapter 6> Electrification Strategies of Major Global Automakers and Sales Trends in Different Regions: Which Manufacturers Will Survive by 2030? <Chapter 7> Conclusion

May 08, 2026

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[Seminar] The Future of Defense Strengthened by Drones

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[Speaker] Masayuki Sawada, Director of Sawada Masayuki Engineering Office [Lecture Topics] 1. The battle in Ukraine is the first large-scale drone war in history. 2. The battle in Iran also sees drones shifting the paradigm of strategy and tactics. 3. Efforts by major European countries (producing drones in Ukraine and collaborating with Ukrainian drone manufacturers). 4. Efforts by the United States (providing intercept drones and other support to Ukraine). 5. Efforts by Taiwan (producing drones in collaboration with U.S. manufacturers that have combat experience in Ukraine). 6. Efforts by Japan's Ministry of Defense (establishing a multi-layered coastal defense system using drones [SHIELD]). 7. Efforts by Japan's Terra Drone Corporation (collaborating with Ukrainian drone manufacturers). 8. Q&A / Business card exchange.

May 08, 2026

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