Introduction to the Mixing and Extrusion Molding Evaluation Test Device "Laboplast Mill"

This is a testing machine for understanding the processing characteristics of polymer materials such as thermoplastic resins, thermosetting resins, and elastomers.

The Laboplast Mill S series consists of a basic unit, measurement head (mixer/extruder), dedicated frame, data processing unit (with rack), and its accessories. The control of the equipment and data processing and analysis of various characteristic values such as torque, resin temperature, and pressure are performed by a computer. 【Features】 ■ The measurement head is integrated with the dedicated frame, improving operability and safety. ■ Automatic centering function for coupling. ■ Added model 3S500 with a maximum rotation speed of 500 rpm to the lineup. *Sample testing is available at our factory in Kita-ku, Tokyo.

• Extrusion Machine
• Testing Equipment and Devices

Tabletop mixing and extrusion molding evaluation test device. It allows for processability evaluation with a very small amount of samples using a super compact mixer and extruder.

The "Laboplast Mill Micro" is a tabletop experimental device used for evaluating the kneadability and extrusion characteristics of samples that can only be obtained in small quantities, such as ultra-small volume samples synthesized at the laboratory level, nanoparticles (carbon nanotubes, silica, titanium oxide, etc.), and next-generation composite materials in research and applications. ■ Sample testing is available at our factory (Kita-ku, Tokyo), so please feel free to contact us.

• Extrusion Machine
• Testing Equipment and Devices
• Analytical Equipment and Devices

Mixer (roller type) for the lab plastomill used in blending and extrusion molding evaluation testing equipment.

●This is a type of mixer designed for thermoplastic resins that has strong kneading capabilities with high shear. ●There are also R100 (100㎤), R200 (200㎤), R500 (500㎤), as well as R30 (30㎤) mainly for thermosetting resins and R75 (75㎤) for elastomers.

• Extrusion Machine
• Testing Equipment and Devices

Mixer accessory (optional) for the blending and extrusion molding evaluation test device Laboplast Mill.

A hopper that allows testing of samples under nitrogen purge or vacuum conditions (absolute pressure 5 kPa, max 250°C) while applying pressure with a cylinder. (Block No. 2 will have a round hole type.)

• Extrusion Machine
• Testing Equipment and Devices

Mixer (roller type) for the lab plastomill used in blending and extrusion molding evaluation testing equipment.

It is a type with high shear and strong kneading, targeting thermoplastic resins.

• Extrusion Machine
• Testing Equipment and Devices

Mixer (planetary type) for the blending and extrusion molding evaluation test device Laboplast Mill.

It is used for the evaluation test of plasticizer absorption of PVC powder or similar powders in drive blends.

• Testing Equipment and Devices

Mixer (Banbury type) for the evaluation testing device of mixing and extrusion molding for Laboplast Mill.

This is a mixer designed for elastomers. There are also B60, B75 (electric heating), B250 (electric heating), BR250 (oil heating), and B600 (electric heating).

• Extrusion Machine
• Testing Equipment and Devices
• Analytical Equipment and Devices

Tabletop mixing and extrusion molding evaluation test device, Laboplast Mill, mixer for micro use. It allows for mixing evaluation tests with a small amount (4-5 cm³) of sample.

● A small amount of sample (4-5 cm³) can be used for kneading evaluation tests (dispersion, wetting, reaction, crosslinking, absorption, etc.). ● A powerful kneading test can be conducted using a gear-type co-rotating blade based on the principle of a twin-screw extruder. ● The strength of kneading can be adjusted arbitrarily according to the sample by rearranging the disk phase of the blade. ● Simple vacuum (degasification), N2 purging (to prevent oxidative degradation) tests, and internal observation (visualization) of kneading are available as options.

• Extrusion Machine
• Testing Equipment and Devices

Two-axis extruder (parallel type) for mixing and extrusion molding evaluation test equipment for Laboplast Mill.

This is a parallel twin-screw extruder that has stronger kneading than a single-screw extruder and is less prone to surging (slipping). There is also a 2D25S model with an L/D of 25 and a vent port for gas release. ○ L/D: 20 ○ Heating temperature: 350°C (electric heating) ○ Heat zones: 3 ○ Cooling: Air cooling ○ Maximum allowable torque: 100 N·m ○ Screw shape (for 2D20S) Standard: Multi-flight shape Option: Full flight shape, multi-flight with reverse lead * For 2D25S (L/D: 25) screw Standard: Vent multi-flight with reverse lead shape Option: Vent full flight shape, vent multi-flight shape ○ Power supply: 200V (supplied from the main unit) ○ Water supply and drainage: φ9mm bamboo shoot ○ Machine dimensions: Approximately W280 × D850 × H300mm * When installing on a C-type main unit, it is necessary to check the power supply, coupling, and measurement head mounting base (L=235mm). * High-temperature specifications are also available. * For more details, please download the PDF or contact us.

• Extrusion Machine
• Testing Equipment and Devices
• Analytical Equipment and Devices

Two-axis extruder (parallel type) for mixing and extrusion molding evaluation test equipment for Laboplast Mill.

It is a parallel twin-screw extruder that has stronger mixing than a single-screw extruder and is less prone to surging (slipping). It comes with a vent port for gas release and has a type with an L/D ratio of 25.

• Extrusion Machine
• Testing Equipment and Devices

This is a twin-screw extruder for the "Laboplast Mill," a mixing and extrusion molding evaluation testing device that employs a segmented screw design.

● It is a segment system that allows for free reconfiguration of the screw. ● By combining screw segments, you can adjust the strength of mixing and change the mixing zones. ● It is equipped with a vent port and a side feeder hole that allows for sample supply from the middle. ● The screw rotation speed is twice the motor's set rotation speed, enabling high shear mixing. ● Since it rotates in the same direction, it has self-wiping properties.

• Extrusion Machine
• Testing Equipment and Devices

Tabletop mixing and extrusion testing device, Laboplast Mill, extruder for micro applications. Despite its small size with a diameter of 15mm, it is a geared co-rotating twin-screw extruder, allowing for powerful mixing.

● Despite its small size with a diameter of 15mm, it is a gear-type co-rotating twin-screw extruder, allowing for powerful mixing. ● By rearranging the screw segments, mixing with varying intensities can be achieved in any zone, and degassing is also possible. ● Based on the information obtained from the mixer, a small amount of compound can be sampled. (Internal cylinder volume: approximately 31cm3, discharge amount: approximately 1.8kg/h) ● It can detect data on pressure, resin temperature, and torque, providing information on mixing processing conditions. (Pressure sensor is optional) ● It allows for precise feeding with a small quantitative feeder.

• Extrusion Machine
• Testing Equipment and Devices

Film and sheet take-up device for the mixing and extrusion molding evaluation test apparatus Laboplast Mill.

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• Extrusion Machine
• Testing Equipment and Devices

Small film take-up machine for tabletop mixing and extrusion molding evaluation test device Laboplast Mill for micro use.

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• Extrusion Machine
• Testing Equipment and Devices

Inflation take-up device for the lab plastomill used in mixing and extrusion molding evaluation testing.

It is used in a configuration of an extruder + inflation die + inflation take-up device. *The inflation die comes in cross and spiral types.

• Extrusion Machine
• Testing Equipment and Devices

Tabletop mixing and extrusion molding evaluation test device Laboplast Mill - small pelletizer for micro use.

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• Extrusion Machine
• Testing Equipment and Devices

<Title> Development of Gene Expression Control Technology through RNA Hacking In the latest presentation paper, we have utilized Abby. Associate Professor Yosuke Katsuta from Kumamoto University Graduate School of Advanced Science and Technology, Analytical Chemistry Laboratory (also co-founder of StapleBio), will be giving a presentation in an online seminar. He is working on the development of RNA hacking technology aimed at controlling gene expression by utilizing short nucleic acids named Staple to change the higher-order structure of target mRNA. He will present the latest data focusing on the results of cell experiments and animal experiments in the development of this technology. Related paper on the presentation content: Staple oligomers induce a stable RNA G-quadruplex structure for protein translation inhibition in therapeutics | Nature Biomedical Engineering

● This is a leak testing device for small electronic components that does not use fluorinated inert liquids (PFAS-free). ● There is no longer a need for unstable visual confirmation through liquid immersion testing. It adopts a quantitative testing method that allows for stable pressure leak testing. ● It is a tabletop leak testing device specifically for gross leaks, with accuracy equal to or greater than that of liquid immersion testing. ● The detectable range is approximately 1×10⁻² Pa·m³/s to 1×10⁻⁶ Pa·m³/s (varies depending on the target product). ● It is suitable for sealed structures ranging from a few millimeters to a maximum of 80 × 70 mm. Please feel free to contact us for more information!

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! With one molding process, different products with similar shapes or varying dimensions can be molded at the same time. This allows for the verification of multiple types in a short period.

The "Mechanical Stitch Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.