▲▼▲Crank Bending Extremely Small ▲▼▲ Product Information Update Notification

Welding of thick plates at Showei! Comprehensive orders including non-destructive testing and surface treatment.

This is a welding case of thick plates made from SM400 material. We received a request from a machining manufacturer for processes up to before machining. This includes material procurement, fabrication, welding, non-destructive testing, annealing, and shot blasting. Welded products of 80t and 19t, approximately φ600. Delivery time is about one month. For heavy electrical and plant applications.

• Contract manufacturing

What we can do by being close to our customers. Our desire to help with any concerns drives us.

This is a case of extremely small crank bending with a rise dimension of about 5mm. [Material] Copper 1t [Process] Fiber laser, bender (crank bending + roll) Concerns regarding the bending process of copper plates: The rise dimension for crank bending is small, and conventional bending processes cannot be performed as they interfere with the mold. We devised and prototyped a mold that allows for bending, proposed that processing is possible, and received an order. First, we designed the mold and cut it using our fiber laser equipment. We then welded and polished the pieces together to create a prototype mold. We attached it to the bender for trial bending, repeatedly improving the mold until we achieved accurate dimensions in one go. We had a machining partner manufacture the mold through cutting, and we performed the main processing in-house. Although the cost of mold production was incurred, it led to the resolution of the customer's initial concerns about being unable to process. The customer decided to proceed with production at Showei, believing that the costs of the mold could be recovered through repeated orders.

• Other machine elements

A Rough Overview Company Introduction Movie

A professional video showcasing Shoei's craftsmanship. With powerful visuals of the manufacturing process and scenes filled with charm, this video is recommended for those who love craftsmanship.

• Contract manufacturing

We can handle everything from single-item processing to mass production of around 1000 units! The accuracy is approximately ±0.5mm.

After laser cutting 0.8mm SUS304, we formed the rise of the corner hole with pressing and then performed four-way bending with a bender. Additionally, we spot-welded brackets on both sides. We can accommodate everything from single-item processing to mass production of around 1,000 units. We also offer urgent responses. Please contact us when needed. 【Processing Overview】 ■Industry: Heavy electrical, production equipment, food machinery ■Materials: Iron, aluminum, stainless steel ■Lot size: 1 to 1,000 units ■Accuracy: Approximately ±0.5mm *For more details, please refer to the related link page or feel free to contact us.

• Processing Contract

Even items with a width of 4 meters can be bent with high precision! Here are examples of 4-meter long angle bending.

We would like to introduce a case study of our "4m long object angle bending." The material used is SUS304 6t, and the processing method involves material arrangement and bending. Even items that are 4m long and wide can be bent with high precision. Please feel free to contact us when you need our services. 【Case Overview】 ■ Material: SUS304 6t ■ Processing Method: Material arrangement, bending ■ Delivery Time: Approximately 1 week ■ Industries Served: Heavy electric, infrastructure, food, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Piping Materials
• Contract manufacturing
• stainless

Proposal for structural changes! Here is an example that has shortened work hours and enabled cost reduction.

We would like to introduce a case study by Shoei titled "Proposal for Structural Change: From Angle to Bent Parts." We proposed a structural change because bent parts made by a bender are easier to assemble and offer better processing accuracy compared to assembling angle components. We received approval and made the change. This also shortens the work time and enables cost reduction. 【Specifications】 ■ Material: Steel, Aluminum, Stainless Steel ■ Lot: 1 piece (single item) ■ Accuracy: Within general tolerance range *For more details, please refer to the related link page or feel free to contact us.

• Processing Contract

When measuring the flow rate of liquids or gases that are unsuitable for plastic due to high pressure or high temperature, our robust "glass tube variable area flow meter (rotameter)" allows for more accurate flow measurements. It offers a wider flow range and is suitable for various liquids and gases! 【Features】 ■ Glass tube variable area flow meter ・ Flow measurement technology with high durability, economy, and excellent operability ・ Capable of a wider flow range, suitable for various liquids and gases ■ Metal tube variable area flow meter ・ Durability and accuracy that withstands high pressure and harsh temperature environments 【Product Lineup】 ■ Glass tube variable area flow meter ・ Sho-Rate models 1350, 1355, 1358 ・ GT1600 series ■ Metal tube variable area flow meter ・ MT3750 series ・ MT3809 series ▼ For more details, visit https://www.brooksinstrument.com/ja-jp/products/variable-area-flow-meters

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without affecting the base material with heat. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

A "non-contact switch" that allows you to open and close doors simply by waving your hand, without directly touching the doorknob or switch! By adopting microwave technology, the risk of malfunction due to condensation in environments with temperature differences, such as cold storage warehouses, is significantly reduced. It reduces the risk of virus and bacterial infections in places where hygiene is a concern, such as food factories, hospitals, nursing facilities, and restaurant kitchens. 【Features】 ○ Reduces the risk of virus infection by allowing door operation without contact ○ Waterproof and dustproof (IP55 design), allowing the main unit to be washed with water (note: the wall surface (back side) is not applicable) ○ LED display and response sound allow for easy confirmation of detection status ○ Two pattern settings for one-shot and latch output are possible ○ The thinnest in the industry! Only 22mm thick! ◎ For more details, please download the catalog or contact us.

● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! With one molding process, different products with similar shapes or varying dimensions can be molded at the same time. This allows for the verification of multiple types in a short period.