Cost reduction through consideration of materials and shapes in sheet metal processing to streamline setup.
This is a cost reduction case achieved through material optimization and setup reduction using VA/VE methods for multiple material sheet metal units.
This is a case of VA/VE that aims to reduce costs in sheet metal processing by minimizing setup and optimizing shapes. The key point in the cost reduction method is to unify materials while maintaining shape and reducing setup time to decrease man-hours. Sheet metal processing → Setup reduction (cost reduction through material reduction) To hold the central square pipe, it is structured with ribs on both sides. In such cases, adopting the same square pipe as the one that is standing up allows for material unification, which I think results in a fairly good shape. Here, one VA/VE has already been achieved, but we will further pursue cost reduction.
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■One Point: We will consider minimizing the use of multiple types of materials as much as possible. 【Before Improvement】 ● A television stand was made using square pipes in the development prototype (using 30mm square pipes) Initially, it was planned to manufacture everything with square pipes, but it was considered that the red-marked areas would take extra time due to the angles involved, so a review was conducted. 【After Improvement】 ● Processed with SPC 3.2T and welded with square pipes This eliminated the angled processing, resulting in easy-to-handle sheet metal processing and stable quality parts. ○ For more details, please contact us.
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- Label printing machine manufacturer - Medical device manufacturer - Semiconductor manufacturing equipment peripheral device manufacturer - Labor-saving machinery manufacturer - Industrial equipment manufacturer - Welfare equipment manufacturer - Meat processing machinery manufacturer - PC peripheral device manufacturer - Information equipment manufacturer - Amusement facility equipment manufacturer - Power supply box manufacturer ○ For more details, please contact us.
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In the process of improving design, we analyze the entire structure of the equipment, making it possible to solve all issues related to quality, delivery time, and cost. In terms of cost reduction, we achieve an average cost reduction of 40-50% (only applicable to machined products). In our past maximum achievement, we achieved an 80% cost reduction. Our company directly conducts value analysis and improvement design for our customers' equipment.
