Achieve vacuum forming of curved surfaces and three-dimensional panels! We can also propose resin panels as alternatives to glass. We accept prototypes for bending processing and vacuum/coating forming!
The new decorative molding technology applies vacuum pressure molding techniques, enabling vacuum forming and adhesive coating of plastic sheets onto injection-molded products with high precision and in a short time. Compared to conventional decorative molding, it achieves uniform temperature across the entire sheet, significantly reducing molding time and running costs. It realizes high-precision printing positioning, contributing to improved yield. It is suitable for automotive parts, home appliances, computers, and smartphones. 【Regarding Prototyping】 By applying vacuum pressure molding technology, processing of resin panels is possible, allowing for various prototypes of resin as a glass alternative. Thick plates can undergo vacuum forming and thermal bending, while thin sheets (films) can be tested with insert molding preforms and coating molding. You can consider the machinery for each method according to the product shape. 【Sample Molding Now Accepting!】 *Currently accepting sample molding tests. *The molding tests will be conducted using the heated plate vacuum coating molding machine "TFH." *Please contact us directly as there may be limitations on availability.
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basic information
The product will be exhibited at the "3D Surface Decoration Technology Exhibition 2020" held at Tokyo Big Sight from January 29 to 31, 2020. ■ Dates: January 29 to 31, 2020 ■ Venue: Tokyo Big Sight, West Hall 3 & 4 ■ Address: 3-11-1 Ariake, Koto-ku, Tokyo ■ Booth Number: 3W-G23 【Features】 ○ Overall temperature of the sheet: More uniform and stable than before. ○ Cycle time: Short ○ Running cost: Low ○ Air pressure molding: Possible (Max 0.97 MPa) ○ Substrate temperature control: Possible (Short vacuum time) ○ Printing positioning accuracy: Higher precision (TFH special machine) 【Introduction of TFH for testing】 ■ TFH-0121 ・Molding area (internal dimensions) 170mm × 120mm *Compatible with A5 size sheets ■ TFH-1221 ・Molding area (internal dimensions) MAX 550mm × 1250mm ■ TFH Special Machine ・Molding area (1) 270 × 370 (A3 sheet size) (2) 180 × 270 (A4 sheet size) *For more details, please download the PDF document or feel free to contact us.
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Applications/Examples of results
【Example of Molded Products】 ○Home Appliances: 14-inch Computer ○Building Materials: Outlet Cover ○Automotive Parts: Power Window Switch, CID *For more details, please download the PDF document or feel free to contact us.
Line up（3）
| Model number | overview |
|---|---|
| TFH-0121 | |
| TFH-1221 | |
| TFH Special Machine |
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Company information
As a pioneer in vacuum forming machines, Asano Research Institute has been committed to developing, designing, and manufacturing equipment that enhances operability, produces better molded products, and improves productivity while reducing production costs, all from the customer's perspective. In the Planning and Development Department, we have permanently installed test forming machines (one for cut sheets and one for roll sheets) to assist customers with the development of new items and products, as well as problem-solving. We support the entire process from test mold design and manufacturing to sample molding, and subsequently to the development, design, and manufacturing of production machines (including production mold design and fabrication). In the Service Department, we also carry out modifications to replace the ceramic heaters of forming machines with our company's quick response heaters, helping to reduce electricity costs and increase productivity.