Molding know-how and mold technology for realizing complex shapes.
Based on the molding know-how and mold technology cultivated through writing instruments, we can manufacture small and complex-shaped ceramics injection molding (CIM) parts. These can be used for orthodontic attachments (such as brackets) and medical components. 【Processing Examples】 - We manufacture orthodontic attachments, specifically "brackets," through ceramics injection molding (CIM). - The brackets are made from ultra-fine zirconia powder as the raw material and are precisely injection molded. - We have implemented unique innovations in the manufacturing process to achieve sufficient durability for use. - To enhance the adhesion of adhesives to tooth surfaces, they have a special structural shape (patent pending). A special surface treatment has achieved an aesthetically pleasing mirror-like gloss. For more details, please download the catalog or contact us.
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basic information
【Pursuing Aesthetics While Maintaining the Functionality and Usability of Metal LL-Brackets】 ○ This is a precisely molded bracket made from ultra-fine zirconia powder. ○ It is a zirconia ceramic bracket that excels in aesthetics, being delicate and of high quality. ○ By incorporating unique innovations in the manufacturing process, we have achieved high strength and toughness, ensuring sufficient durability for use. ○ Special processing has been applied to the slot and wing areas, achieving an aesthetic mirror-like gloss that is unparalleled. ○ The aforementioned processing reduces friction resistance in the slot area, allowing for smoother locking and loosening. ○ The base shape features distinctive grooves, enhancing adhesion between the adhesive and tooth surface, while also facilitating easy debonding. ○ Patent pending: Applicant and manufacturer Pilot Corporation. ● For more details, please download the catalog or contact us.
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For more details, please contact us.
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Applications/Examples of results
【Purpose】 ○ Attachments for orthodontics (brackets, etc.) ○ Medical components For further details, please contact us.
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Company information
PILOT Fine Ceramics is a unique ceramic product that utilizes core technologies such as mixing, extrusion molding, and firing, which we have cultivated through our mechanical pencils. With our uniquely developed extrusion molding equipment and firing know-how, we create high-density, high-strength, and high-purity ceramics that are precisely molded and uniformly fired. Furthermore, by adding secondary processing, we can provide high precision (micron order) dimensional accuracy for inner and outer diameters, as well as surface smoothness (sub-micron order) in surface roughness.