Energy-saving measures for industrial furnaces. Are you using unnecessary energy?
The three stages of energy conservation are as follows: the first stage involves energy savings through the control of combustion air ratio and furnace pressure, primarily achieved through management and improvement of operations. The second stage includes improvements to equipment, such as extending the preheating zone of continuous heating furnaces, enhancing waste heat recovery systems, and modifying combustion burners to heat storage types. A comparison of the investment amount in equipment and the amount of energy savings, as well as the calculation of depreciation years, is necessary. The third stage requires fundamental reforms in the production process, such as direct rolling from continuous casting and omitting reheating through direct quenching after forging, necessitating innovative improvements in operations. For more details, please contact us or refer to the catalog.
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**Countermeasures** ○ Reduction of radiation and transmission losses → Improvement of furnace wall insulation, reduction of heat storage in the furnace wall, lightweighting of conveyors, trays, jigs, etc., reduction of openings and gaps ○ Improvement of combustion air costs → Reduction of excess air through air ratio control, furnace pressure control, and strengthening of furnace seals to reduce infiltrating air and gas leakage ○ Recovery of waste heat → Preheating of combustion air, preheating of raw materials, preheating of jigs and trays, utilization in low-temperature furnaces, generation of steam, hot water, and power ○ Optimization of heating load and heat patterns → Elimination of excessive and insufficient loads, improvement of material loading methods, reduction of waiting times, avoidance of excessive heating temperatures and times ○ Improvement of maintenance management → Regular monitoring of furnace wall temperatures, early detection of insulation wall detachment, regular inspection of operating conditions ○ Reduction of auxiliary energy → Reduction of power for fans and other equipment, control of power rotation speed, prevention of excessive amounts of atmosphere gas and cooling water, reduction of consumable parts ● For more details, please contact us or refer to the catalog.
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"Contributing to society through environmental technology" Since our founding, we have cherished this phrase and have always embraced challenges. Not only in the design, manufacturing, and sales of industrial gas burners, but also in our pursuit of new technologies, we have faced difficulties head-on, exhausted our ingenuity, and persevered through repeated failures, which has led to recognition from many customers. As technology advances, society grows, and with societal development comes the demand for further technological innovation. While the economy has globalized and life has become more affluent, the transition to new energy sources as an alternative to fossil fuels has become a pressing issue. Addressing new energy needs and creating safer and more efficient technologies is an important challenge for society. We are committed to proposing solutions that delight our customers, solving their problems, sensitively perceiving their needs, listening intently, and tirelessly striving to contribute to society while continuing to embrace challenges.